Summary
Overview
Work History
Education
Skills
Certification
Timeline
Generic

Sandile Nkuna

Production Team Leader (Acting)
Port Elizabeth

Summary

I possess a robust technical aptitude and a comprehensive understanding of World Class Manufacturing (WCM) principles acquired from my experience in the relevant industries with a passion for continuous improvement. Proven ability to identify opportunities for technological enhancements and successfully implement effective solutions. Demonstrated skill in leveraging new tools and methods to solve problems and enhance productivity. Thrives in fast-paced environments, driving technological advancements to meet evolving demands.My strong interpersonal skills enable me to effectively cultivate global customer solutions while upholding thought leadership and integrity.

Overview

9
9
years of professional experience
2
2
Certifications

Work History

Acting Production Team Leader

ASPEN Pharmacare
05.2023 - Current
  • Provide input into operational planning of section and prioritization of objectives.
  • Provide input into, interpret, and execute policies and procedures.
  • Provide input into and manage budgets and resource requirements for section.
  • Plan daily and weekly activities of section.
  • Provide daily coaching and supervision for section
  • Manage staff performance to achieve the right efficiency, good quality, and SHE goals through company performance management.
  • Implemented top loss and waste management programs, to achieve targets
  • Monitor the execution of production plans and take corrective measures where necessary
  • Obtain support from Functional Heads to meet Production targets, where required
  • Develop and implement contingency plans to manage risk
  • Prepare shift and overtime schedules
  • Conduct pre-shift and handover meetings
  • Plan changeovers with Engineering and Maintenance to ensure operational efficiency
  • Review equipment/ machines on shift to ensure optimal efficiency
  • Ensure cGMP and GDP compliance of Production operations
  • Monitor room performance to compliance requirements
  • Perform checks to ensure correct setup and operation of equipment and cleanliness of Plant as per SOP.
  • Coordinated with other departments such as quality assurance, supply chain and maintenance to ensure alignment between production capacity and customer demand.
  • Optimized resource allocation and scheduling to maximize output while minimizing downtime.
  • Repaired equipment to keep jobs moving smoothly, informing maintenance department of major machinery failures.
  • Mentored new employees, providing them with the necessary knowledge and guidance to become effective members of the production team.
  • Complete deviation reports, formulate, and implement corrective and preventative action (CAPA) as part of a continuous process improvement program.

Technical Manufacturer

ASPEN Pharmacare
01.2021 - Current
  • Providing on-the-floor system expertise and ensuring data integrity compliance to batch manufacturing record (BMR) for on-time batch release.
  • Ensuring alignment across shift teams on the correction of deviations and improved operating procedures.
  • Compiling Root Cause Analysis (RCA) reports.
  • Collecting plant data historian information to supplement DCS and apply in problem solving and analysis.
  • Seeking senior technical support level when a solution to the problem is not achieved within an agreed timeframe.
  • Initiating and training our CAPA resolutions to production and maintenance teams.
  • Planning and Operational Support.
  • Oversee work and serve as a lead technical expert.
  • Optimising and facilitating implementation of current processes while adhering to process compliance
  • Proposing changes, improvements to processes, tools, and techniques.
  • Training new Technical Manufacturers and Artisans.
  • Process and System Improvements
  • Completing Overall Equipment Efficiency (OEE) reports.
  • Consolidating and analyzing information; compiling detailed reports through Good Documentation Practice (GDP).
  • Monitor and control access to and set up of electronic databases.
  • Observed quality assurance measures to avoid potential lawsuits from consumers.
  • Participated in continuous improvement initiatives aimed at enhancing operational effectiveness within the organization.
  • Cut production costs, negotiating better rates with suppliers and optimizing resource allocation.

Process Technician

Saint-Gobain, ISOVER Springs
01.2020 - 01.2021
  • Designed and commissioned the glasswool batch plant as part of the business's continued process improvement and capital expenditure (CAPEX) projects.
  • Formed part of the commissioning team across various projects around the plant.
  • Optimized the chiller system (HVAC), cooling towers, fired tube boilers, and furnace after conducting a comprehensive investigation.
  • Initiated and maintained a good relationship with suppliers.
  • Assisted in undertakings in the Process Department, optimizing and maintaining overall performance of the manufacturing process to set standards.
  • Conducted systematic reviews and analyses of process-related downtime and waste at predefined intervals (daily, weekly, monthly, and annually), subsequently developing a process improvement strategy aimed at minimizing operational losses.
  • Supported the introduction of troubleshooting tools to identify root cause of process-related downtime and waste, subsequently preventing recurrence.
  • Analyzed control parameters for the determination of the most efficient production control and implementation of procedures as part of continuous improvement projects.
  • Facilitated day-to-day management of glass wool manufacturing process to ensure process is in control.
  • Developed and managed site process control systems to include daily, weekly, monthly, and annual checks and routine shutdown process requirements.
  • Supported and ran line projects to increase long-term capacity of the plant and process.
  • Supported the development and introduction of new products through close collaboration with sales and marketing teams.
  • Supported the introduction of new raw materials.
  • Facilitated the development and maintenance of the technical library for the wool processing plant, and conducted training for plant operators through knowledge transfer, procedural development, and the creation of training materials, including Standard Operating Procedures (SOPs).
  • Supported the development of the site World Class Manufacturing (WCM) program, taking an active role in key pillar development as required.
  • Reported and drove Safety and Environmental Incidents (TF 1-5, EVE) as required.

Furfural Pilot Plant Controller

RCL Foods
05.2019 - 09.2019
  • Assisted in the commissioning of the furfural pilot plant.
  • Developed process procedures including SOPs.
  • Provided support in the laboratory analysis of furfural samples.
  • Developed analysis tools for furfural.
  • Mixed and loaded sulfuric acid into reactor.
  • Sampled vapor as per trial plan.
  • Drove continuous witnessing of trials and notification of abnormal conditions.
  • Troubleshot and fixed minor breakdowns.
  • Facilitated continuous maintenance of the furfural pilot plant.
  • Emptied reactor and disposed residue in residue disposal area to meet environmental regulations.
  • Completed checklists and trial reports.

Quality Control/Assurance Intern

Saint-Gobain, Weber
03.2016 - 03.2017
  • Tested raw materials and finished products for conformance.
  • Enhanced product quality around the plant.
  • Formed part of the production planning team.
  • Moved stock on SAP and drove inventory management.
  • Handled customer complaints by running tests.
  • Ensured smooth operation of the quality control lab.
  • Assumed the acting quality control supervisor position during my tenure as an intern.

Education

Bachelor of Technology - Chemical Engineering

University of Johannesburg
Johannesburg, South Africa
04.2001 -

National Diploma - Chemical Engineering

University of Johsnnesburg
Johannesburg, South Africa
04.2001 -

Skills

  • I am proficient in SCADA plant control systems and adept at utilizing Chem Cad plant simulator
  • Expertly analyzed data using Microsoft Office (MS word, Excel, Power-Point, Visio, Outlook etc)
  • I possess detailed information of the design and operation of most industrial manufacturing equipment
  • I have a strong technical aptitude with critical reasoning
  • I am well-spoken and able to communicate fluently in English
  • I have good internal and external relationship management skills
  • I have excellent leadership skills and the ability to inspire people
  • I have excellent communication skills both written and verbal
  • I have strong attention to detail and possess a proactive attitude
  • I have a strong ability to organize with time management skills
  • I am results focused and display energy when performing tasks
  • I can work both independently and collaboratively
  • I am innovative and demonstrate initiative
  • I can perform well under pressure and meet deadlines
  • I have good interpersonal skills
  • I conduct myself in a professional manner
  • I can collaborate and pull information together
  • Facilitated negotiations with suppliers

Certification

Asceptic Industrial Bioprocessing, Stellenbosch University

Timeline

Asceptic Industrial Bioprocessing, Stellenbosch University

03-2024

GMP for Food, Biotech and Pharmaceutical Products, Stellenbosch University

03-2024

Acting Production Team Leader

ASPEN Pharmacare
05.2023 - Current

Technical Manufacturer

ASPEN Pharmacare
01.2021 - Current

Process Technician

Saint-Gobain, ISOVER Springs
01.2020 - 01.2021

Furfural Pilot Plant Controller

RCL Foods
05.2019 - 09.2019

Quality Control/Assurance Intern

Saint-Gobain, Weber
03.2016 - 03.2017

Bachelor of Technology - Chemical Engineering

University of Johannesburg
04.2001 -

National Diploma - Chemical Engineering

University of Johsnnesburg
04.2001 -

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Sandile NkunaProduction Team Leader (Acting)