Summary
Overview
Work History
Education
Skills
Certification
Timeline
Generic

Aggy Manyakalle

Production Superintendent
Rustenburg

Summary

With 19 years of expertise in the Ferrochrome industry, primarily at Glencore Alloys, I've excelled in enhancing productivity and quality through innovative continuous improvement initiatives and stringent quality control.

My leadership is marked by fostering a culture of safety and efficiency, underpinned by proficient use of SAP and COUPA, alongside exceptional managerial skills.

Organized and dependable candidate successful at managing multiple priorities with a positive attitude. Willingness to take on added responsibilities to meet team goals.

Demonstrates strong communication, and teamwork skills, with proven ability to quickly adapt to new environments. Eager to contribute to team success and further develop professional skills. Brings positive attitude and commitment to continuous learning and growth.

Equipped with strong problem-solving abilities, willingness to learn, and excellent communication skills. Poised to contribute to team success and achieve positive results. Ready to tackle new challenges and advance organizational objectives with dedication and enthusiasm.

Overview

19
19
years of professional experience
5
5
Certifications

Work History

Production Superintendent - Premus

Glencore Alloys
Rustenburg
01.2023 - Current
  • Ensure production target is achieved with specific focus on cost, quality and safety.
  • Ensure adherence to Health and Safety regulations
  • Implemented continuous improvement initiatives that led to increased productivity and reduced waste throughout the facility.
  • Coordinated cross-functional teams for successful new product launches and transitions into mass production.
  • Streamlined communication between departments to ensure smooth operations and timely delivery of products.
  • Oversaw daily production activities, ensuring efficient scheduling and resource allocation for optimal output levels.
  • Improved product quality with stringent quality control measures, detailed inspections, and employee training.
  • Established performance metrics to monitor progress towards goals, enabling data-driven decision-making within the department.
  • Conducted root cause analysis on production issues and implemented corrective actions, minimizing recurrence of errors or defects.
  • Standby duties as per company requirements

Production Superintendent - Furnaces

Glencore Alloys
Rustenburg
08.2022 - 01.2023
  • Assist in the overall management of all aspects of the operation side to achieve required production levels.
  • Process Control ; Raw materials and cost, Loading System management, Electrode Management, Plant metallurgy and recipe accuracy and Plant database and plant reports.
  • Department discipline

Production Superintendent - Dispatch

Glencore Alloys
Rustenburg
08.2018 - 08.2022
  • Oversaw workforce of 32 employees in dispatch department.
  • Established effective quality control measures for consistent delivery of high-quality material.
  • Enforced rigorous safety procedures during daily operations, creating a safe working environment for all personnel involved in the execution process.
  • Developed and maintained productive working relationships with internal and external stakeholders.
  • Established successful procedures for day-to-day operations and long-term planning.
  • Analyzed reports to identify areas of improvement and implement corrective action.
  • Managed budget allocations efficiently, ensuring optimal use of resources.
  • Conducted regular review meetings with senior management presenting progress updates on key performance indicators related to the department.
  • Ensured adherence to safety guidelines and regulations within the dispatch department to maintain a safe work environment at all times.
  • Conducted regular performance evaluations for dispatch staff, identifying areas for improvement and providing appropriate training opportunities.
  • Coordinated closely with marketing and transport personnel to ensure timely loading of shipments onto trucks for prompt delivery schedules.
  • Tracked and reviewed charts, graphs, schedules and other statistics to maximize on-time performance, minimize customer wait times and service disruptions.
  • Tracked employee attendance and punctuality, addressing repeat problems quickly to prevent long-term habits.

Production Engineer - Final Product

Glencore Alloys
08.2009 - 08.2018
  • Supply and export of final product, as well as, liaising with Marketing department.
  • Stock management of the product
  • Documented and updated quality and performance records.
  • Collaborated with cross-functional teams to ensure seamless integration of product components.
  • Tested completed projects for functionality and implemented changes to production methods to rectify issues in final products.
  • Implemented cost-saving measures throughout the production process without compromising on performance or quality.
  • Enhanced customer satisfaction by addressing and resolving reported product issues in a timely manner.
  • Managed timelines effectively, consistently delivering products within scheduled release dates.
  • Ensure product quality by implementing sampling procedures are in place.
  • Ensured compliance with relevant regulations and industry standards throughout all stages of product development. Liaise with Railway Safety Regulator.
  • Ensure compliance to Fatal Hazard Protocols.
  • Department cost management.

Trainee Engineer - Furnaces

Glencore Alloys
06.2009 - 08.2009
  • Supported Engineer in their daily tasks, reducing workload burden.
  • Sorted and organized files, spreadsheets, and reports.
  • Gained hands-on experience in various software programs, increasing proficiency and expanding technical skill set.
  • Prepared project presentations and reports to assist senior staff.
  • Utilized strong communication abilities during presentations which led to increased understanding among colleagues regarding project goals and objectives.
  • Communicated with other team members to enhance process and performance.
  • Supervised entire production process and prepared proper documentation for dispatch.
  • Trained team on best practices to optimize production and improve quality.
  • Reduced equipment downtime by performing regular maintenance checks and addressing issues promptly.
  • Investigated and proposed corrective actions for quality issues.
  • Participated in safety audits, ensuring a secure working environment for all employees.
  • Completed and submitted monthly and yearly reports to support executive decision making.
  • Fostered culture of continuous improvement, encouraging innovation and efficiency among team members.

Trainee Engineer - Recovery Plant

Glencore Alloys
06.2005 - 06.2009

Assist Engineer in :

  • Managing production processes for MEP in accordance with set standards and requirements
  • Ensure MEP facilities and equipment are maintained properly
  • Materials and supplies are available for production processes
  • Meet set production targets and specifications
  • Inspected overall plant and ensure necessary maintenance and repairs are conducted.
  • Communicated with other team members to enhance process and performance.


Education

National Diploma - Extraction Metallurgy

University of Witwatersrand
Johannesburg, South Africa
11.2001 - 11.2001

Skills

19 years experience in the Ferrochrome industry, backed by 15 years in middle management position

Timely safety audits

Production cost preparation

Procedure optimization

ISO Standards

Data monitoring

SAP and COUPA knowledge and experience

Excellent managerial skills and self motivated

Good working knowledge and proven Computer Literacy (MS Office Suite)

19 years experience in the Ferrochrome industry, backed by 15 years in middle management position

Certification

Management of Diversity

Timeline

ISO 9001: 2015 Awareness

07-2023

Production Superintendent - Premus

Glencore Alloys
01.2023 - Current

Production Superintendent - Furnaces

Glencore Alloys
08.2022 - 01.2023

Production Superintendent - Dispatch

Glencore Alloys
08.2018 - 08.2022

Discipline in the Workplace

04-2012

Management Right to Discipline, and Environmental Management for Managers

04-2011

Coaching and Mentoring

04-2010

Production Engineer - Final Product

Glencore Alloys
08.2009 - 08.2018

Trainee Engineer - Furnaces

Glencore Alloys
06.2009 - 08.2009

Management of Diversity

11-2007

Trainee Engineer - Recovery Plant

Glencore Alloys
06.2005 - 06.2009

National Diploma - Extraction Metallurgy

University of Witwatersrand
11.2001 - 11.2001
Aggy ManyakalleProduction Superintendent