ZOSULIWE MTSHEZI
Production Senior Supervisor
Port Elizabeth
Summary
Production management professional knowledgeable about allocating resources, optimizing production and increasing output with hands-on and dedicated approach. Articulate and professional problem-solver with good relationship-building abilities. Proficient in planning and implementing innovative production strategies. Experienced Production Manager successful maintaining consistent on-time delivery for customers. Well-organized, proactive and resourceful in dealing with routine and complex production issues.
Overview
13
13
years of professional experience
1
1
Certification
Work History
Senior Production Supervisor
PepsiCo
Port Elizabeth
12.2023 - Current
- Championed quality control measures that ensured adherence to both internal guidelines and external regulatory requirements for manufactured products.
- Oversaw inventory management practices, minimizing instances of stock shortages or excesses that could negatively impact production timelines.
- Developed comprehensive training materials, resulting in a well-equipped workforce capable of meeting production goals consistently.
- Assisted in the development of strategic plans for future growth, ensuring that production capacity was scalable to meet anticipated demand increases.
- Conducted root cause analyses for any deviations from standard operating procedures, taking corrective action as necessary to prevent future incidents.
- Contributed significantly to continuous improvement programs by identifying inefficiencies in existing systems and recommending actionable solutions.
- Managed day-to-day operations for optimal productivity, ensuring a high-quality output and timely delivery of products.
- Played a crucial role in successful new product launches by coordinating efforts between design engineering teams and manufacturing facilities.
- Coordinated efforts between manufacturing facilities and logistics teams to ensure seamless distribution channels for finished products.
- Implemented strategic cost-saving measures to optimize resource utilization, reducing operational expenses while maintaining quality standards.
- Mentored junior supervisors, facilitating their professional growth and development within the company.
- Participated in annual budget planning exercises, providing valuable input on production department resource allocation and cost projection.
- Streamlined production processes through the introduction of Lean Manufacturing techniques, leading to reduced waste and improved efficiency.
- Established strong working relationships with equipment suppliers, guaranteeing prompt maintenance support when needed to minimize downtime occurrences.
- Spearheaded process automation initiatives that led to decreased manual labor requirements and increased operational efficiency across the production floor.
- Led safety initiatives that reduced workplace injuries and increased overall employee awareness of safe practices on the job.
- Collaborated with cross-functional teams to identify areas for improvement in product design and manufacturing processes.
- Provided regular performance feedback to employees, fostering an environment that encouraged open communication and continuous learning opportunities.
- Increased production efficiency by implementing new scheduling strategies and workflow processes.
- Standardized production procedures, job roles, and quality assurance guidelines.
- Managed continuous improvement initiatives to drive gains in quality, flow, and output.
- Resolved issues quickly to maintain productivity goals.
- Managed internal operational standards and productivity targets.
- Determined suitable crew requirements, scheduled employees, and worked with human resources to meet changing production schedules.
- Created streamlined production schedules and collaborated with production employees to communicate objectives and goals.
- Estimated labor requirements to support anticipated workload.
- Reviewed work for quality and compliance with company standards and design specifications.
- Sourced materials to keep up with production goals and meet customer demands.
- Reviewed maintenance and repair problems to determine appropriate action for resolution.
- Delivered direct feedback to senior management regarding project visibility and status.
- Supervised ongoing daily production phases.
- Monitored daily and weekly key performance indicators to maintain on-track status.
- Planned, organized and monitored resources to deliver efficient use of labor, equipment and materials.
- Collaborated with other leaders and executives to direct workflow and support operations.
- Located and resolved problems with team production and performance to maintain consistent quality levels.
- Troubleshot equipment to reduce service calls and downtime.
- Created and implemented strategies for improving operational efficiency and accuracy.
Supervisor Production II
PepsiCo Inc. (PIONEER FOODS PTY LTD), SASKO BRITO’S BAKERY
06.2020 - Current
- Control product & production processes (Baking), Optimise people, plant, machinery and equipment, Control & report product quality parameters, Control raw material stock levels (Stock counting), Ensure safety, health & hygiene, Initiating of disciplinary hearings and issuing disciplinary warnings, Manage the team and Hold Mission Directed Work Teams (MDWT) meetings/Mini business Meetings, Maintenance of an effective Food Safety Management system as required by the FSSC22000 standard and other applicable laws and regulations, To ensure adherence to the company's minimum quality standards regarding the process, as well as adhere to the applicable food laws of the South African Government, Training production staff on practicing HACCP, GMP, HEALTH, SAFETY AND HYGIENE COMPLIANCE, Sending and receiving of emails from management and colleagues, Implementation of a continuous improvement program, managing the program, Improving processes and efficiencies, Reducing costs, Ensuring that the production process is cost effective, Ensuring that products are produced on time and are of good quality, Managing of the human and material resources needed for production, Responsible for the selection and maintenance of equipment, Monitoring product standard and implementing quality-control programmes, Liaising with different departments to achieve business goals, Manage Industrial Relations in the Production department, Assist in managing the quality control system on site by ensuring QC tests and procedures are properly understood, carried out and evaluated to ensure compliance, Trends analyses are available and manage any negative trends via communication to ensure corrective actions is taken and implemented.
Quality Controller /Assurance
PepsiCo Inc. (PIONEER FOODS PTY LTD), SASKO BRITO’S BAKERY
06.2019 - 05.2020
- Maintenance of an effective Food Safety Management system as required by the FSSC22000 standard and other applicable laws and regulations, To ensure adherence to the company's minimum quality standards regarding the process, as well as adhere to the applicable food laws of the South African Government, Daily sampling of products produced, Monitoring the shelf life of the samples, Training production staff on practicing HACCP, GMP, HEALTH, SAFETY AND HYGIENE COMPLIANCE, Monitoring Glass register, Swabs testing for laboratory, Monitoring production and packaging of Woolworths special orders, Data capturing of Standard Deviations and Moisture Loss Activity, Sending and receiving of emails from management and colleagues, Implementation of a continuous improvement program, managing the program.
General worker
PepsiCo Inc. (PIONEER FOODS PTY LTD), SASKO BRITO’S BAKERY
09.2017 - 05.2019
- Machine Operator, Baking of bread, Organizing House keeping, Adhering to HACCP and GMP
Admission’s assistant
WALTER SISULU UNIVERSITY CLTD (ADMISSIONS)
01.2012 - 04.2013
- Data capturing of students’ information using integrator system, Advising prospective students, Making and issuing of students’ cards
Education
ND: Consumer Science, Food and nutrition - undefined
WALTER SISULU UNIVERSITY
Grade 12 - MathematicsPhysical Sciences
Meyisi Senior Secondary School
HC: Accounting Sciences - Accounting
University of South Africa
Port Elizabeth 05.2034
Skills
Team-oriented Leader
Coordination skills
Strong communication skills
Leadership and interpersonal skills
Good planning skills
Implementation and Maintenance of a Continuous Improvement Programme (CIP) as per Lean Six Sigma methodology, to continually improve processes, systems and save company costs by reducing waste and variability
Basics of Industrial relations and labour law
Health, Safety and Hygiene
Specialskillsandtechniques - Managementindustrybasedskills
- Computer knowledge: Microsoft Office, Internet and emailing, Excel
- Research: Project planning, project proposal writing.
Othercourses
- 2021 Legal Liability Training Health and Safety Act (NOSA)
- 2019 Computer Skills
References
- Mrs. J. Wilkinson, Senior lecturer Department of Consumer Sciences, food and nutrition, WALTER SISULU UNIVERSITY, 043 702 9338
- Ms N. Juza, Admission’s officer, Walter Sisulu University, 043 702 9369
- Ms P. Mengana, Food Safety and Quality Control/ Assurance Manager Sasko Brito’s, PepsiCo Inc., 0734224457 or 041 408 3700
- Mr Vuyolwethu Mangqalaza, Senior Production Supervisor, PepsiCo Inc Sasko Bakery, 079 8134 282 or 041 408 3778
Certification
Legal liability training
Timeline
Senior Production Supervisor
PepsiCo
12.2023 - Current
Legal liability training
06-2021
Supervisor Production II
PepsiCo Inc. (PIONEER FOODS PTY LTD), SASKO BRITO’S BAKERY
06.2020 - Current
Quality Controller /Assurance
PepsiCo Inc. (PIONEER FOODS PTY LTD), SASKO BRITO’S BAKERY
06.2019 - 05.2020
General worker
PepsiCo Inc. (PIONEER FOODS PTY LTD), SASKO BRITO’S BAKERY
09.2017 - 05.2019
Admission’s assistant
WALTER SISULU UNIVERSITY CLTD (ADMISSIONS)
01.2012 - 04.2013
ND: Consumer Science, Food and nutrition - undefined
WALTER SISULU UNIVERSITY
Grade 12 - MathematicsPhysical Sciences
Meyisi Senior Secondary School
HC: Accounting Sciences - Accounting
University of South Africa