TIISETSO MICHAEL TSHABALALA
SERVICE ENGINEER
VANDERBILJPARK GP,GAUTENG
Summary
Field Service Engineer delivering installation, troubleshooting, overhaul, and commissioning support for rotating equipment in offshore and process-plant settings. Leads mechanical crews, resolves pump, turbine, compressor, and seal issues, and keeps work aligned with HSE and quality standards. Supports preventative maintenance, condition monitoring, and client reporting to reduce downtime and protect equipment performance.
Overview
4
4
Certifications
21
21
years of professional experience
1
1
Language
Work History
FIELD SERVICE ENGINEER
FLOWSERVE - TURBOMACHINERY / TURBINE SOLUTIONS
08.2021 - Current
- power station generation ASU unit FPSO onshore – ensure all equipment remains operational at all times
- Supervised mechanical crew while ensuring efficient machinery operation. Monitored equipment performance to uphold operational standards. Assigned tasks to crew members for improved workflow and productivity. Executed preventive maintenance measures to secure machinery reliability.
- Performed reliability assessments on rotating equipment to enhance performance. Managed installation and operation processes for rotating machinery, addressing daily challenges. Monitored supplier testing of equipment to verify compliance with specifications.
- execute alignment conditioning monitoring analysis
- formulating and executing preventative/corrective maintenance protocols to boost efficiency and decrease downtime
- delivering specialized knowledge for maintenance of rotating machinery such as pumps, compressors, turbines, blowers, and motors
- coordinating full lifecycle from installation and commissioning to repairs and disposal
- ensuring all maintenance operations conform to health safety and environmental (HSE) guidelines
- Coordinated servicing and assembly of turbo rotating machinery for new installations. Optimized functionality and reliability by commissioning equipment on-site. Enhanced service delivery and customer relations through management of aftermarket services for mechanical seals. Focused team efforts on precision during installation, ensuring compliance with industry standards.
- Developed robust client relationships to maximize future service potential. Advanced repair processes through ongoing improvements.
- leveraging technical insights to assess machinery health, including diagnosing cavitation or analyzing stress fracture x-rays
- Supported local sales teams with technical recommendations for equipment upgrades. Contributed to company initiatives by actively participating in key projects and activities.
- Evaluated comprehensive site reports adhering to company quality management protocols. Provided guidance on challenges faced during inspection, repair, and installation phases. Analyzed failures and troubleshooting efforts to enhance operational reliability. Collaborated on identifying issues during overhauls to optimize performance.
- Completed installations of mechanical seals and gas seal control panels for improved efficiency. Flushed, calibrated, and commissioned sealing systems to ensure proper operation. Dismantled seals, assessed conditions, and delivered detailed reports with recommendations. Performed comprehensive evaluations to identify areas for enhancement in seal systems.
- Conducted onsite risk assessments to evaluate safety measures for scope of work. Directed onsite repair team during contract execution to optimize workflow efficiency. Monitored compliance with health and safety standards throughout the project duration. Facilitated training sessions on safety protocols to enhance team readiness.
- Completed repairs and overhauls of rotating equipment, focusing on efficiency and precision. Implemented root cause analysis protocols to troubleshoot equipment failures. Facilitated installation of mechanical seals, contributing to improved machinery performance.
- deliver insights into latest developments in conversion modification and upgrade opportunities for clients and facilitate implementation of rotating equipment suggestions
- Analyze mechanical challenges and initiate corrective actions without delay.
- Directed complete repair cycle encompassing disassembly, cleaning, inspection, repair, and assembly. Evaluated mechanical problems and implemented timely resolutions to ensure optimal performance.
- Oversee proper, secure, and punctual installation of equipment
- Analyze equipment readiness ahead of start-up and assess performance throughout start-up
- Engage with customer personnel and direct work crews as required.
- oversee maintenance and performance of Flowserve equipment
FIELD SERVICE TECHNICIAN (2.9.2 LEGAL APPOINTMENT FOR MINING CUSTOMERS)
AERZEN AIR GAS COMPRESSORS
03.2021 - 07.2021
- disassembly and assembly evaluations of equipment status
- provide service and repair for hp/lp compressors and blowers onsite, emphasizing assembly and configuration.
- conveying products to varied clientele with company vehicle
- generating reports after job completion and keeping safety documentation updated.
- provide expert advice and support to clients regarding operation and safety handling of hp/lp compressors and blowers
TURBINE TECHNICIAN (COMMISSIONING)
GE
02.2020 - 03.2021
- direct center line crew alongside contractors to resolve critical steam turbine, generator, and auxiliary challenges
- assigning supervisors responsibilities on turbines centerline generator and auxiliaries
- coordinating and verifying completion of tasks within projected timelines to established standards by target dates and ensuring comprehensive documentation is prepared for client satisfaction
- Managed steam turbine maintenance team, overseeing overhauls during shutdowns and outages. Produced comprehensive technical reports after each major refurbishment and maintenance initiative.
- deliver technical recommendations for management and regulation by validating and suggesting revisions to technical documentation associated with systems and spare items
- directed enhancement and assembly of steam turbine generator auxiliaries coupling and alignment
- ensure all activities occur safely in compliance with company environmental health and safety standards and protocols
- Applied various measuring tools including micrometers, dial gauges, and vernier calipers for measurements. Executed precise measurement of axial and radial clearances in turbines and generators. Utilized feeler gauges and straight edges to verify dimensional accuracy. Implemented telescopic gauges for enhanced precision in measurement tasks.
- Executed commissioning of turbine and generator, verifying alignment with industry standards. Performed thorough inspections of turbine and generator ahead of final assembly. Monitored safety-related activities to ensure compliance with regulations.
- implement concentricity coupling honing and evaluating drawings and noting measured specifications on data sheet/check sheet managing artisans and apprentices while educating and demonstrating job tasks
- kusile power plant
ROTATING EQUIPMENT TECHNICIAN (ASU UNIT)
AIR LIQUIDE
05.2017 - 12.2019
- key responsibilities: operation of ASU plant
- Directed maintenance coordination for rotating equipment including turbines and turbo compressors. Supervised service operations on Siemens STC-GV 40-6 generators and associated turbo planetary gearboxes. Conducted inspections and repairs of cryogenic centrifugal pumps in both horizontal and vertical configurations. Managed comprehensive maintenance of Weir KSB Wilo pumps along with valves, piping systems, flanges, and motors. Implemented effective cleaning routines for strainers, cooling towers, and coolers to ensure peak performance. Reviewed technical drawings and OEM manuals with DCS P&ID, SCADA, and HMI systems.
- coordinating bookings with OEM suppliers for equipment servicing, troubleshooting, repair, maintenance, and overhaul of machinery or updates on machinery like compressors, gearboxes, pumps, valves, motors, intercoolers, aftercoolers, cooling towers, and heat exchangers
- Carried out major maintenance work during shutdowns and significant machine outages. Checked trends of rotating equipment for any vibration or temperature deviations. Supported managers in pinpointing turbine and machinery outage program opportunities. Guaranteed compliance with legal statutory requirements on-site during operations. Executed site acceptance tests and effectively commissioned new rotating equipment. Analyzed condition monitoring data to provide detailed recommendations and reports.
- Conducted site acceptance testing and successfully commissioned new rotating equipment. Detected operational issues by analyzing condition monitoring data. Generated detailed reports and recommendations from in-depth data analysis.
- Executed reliability studies on rotating equipment, driving improvements in machinery functionality. Managed installation and operation of rotating equipment while resolving day-to-day issues. Attended supplier facilities to observe equipment tests and validate quality standards.
- Executed maintenance activities to uphold plant reliability and availability, reducing unplanned downtime. Contributed technical expertise on equipment control items to facilitate budgetary and procurement processes.
- initiate and track procurement requests for equipment and spare components required to complete work
- Executed simulations for servicing and repairing control valves, isolation valves, and actuators. Conducted positioner calibrations to maintain system accuracy. Managed office and field operations to optimize service processes. Implemented strategies to improve productivity and minimize expenses.
- Oversaw financial control of maintenance budget, performing comprehensive reviews of OPEX projects. Conducted planned and unplanned maintenance activities while documenting essential procedures like welding. Handled NDT assessments and overhauls of rotating equipment to enhance performance metrics. Ensured proper checksheet clearances and alignment for optimal machinery function.
- Conducted repairs, replacements, and adjustments for plant equipment to maintain optimal performance. Regularly addressed breakdowns to ensure minimal disruption in operations. Analyzed operational processes to pinpoint improvement opportunities and implement solutions.
- Monitored compliance with quality procedures and completed documentation consistently. Followed safety and OHS regulations to mitigate risks in the workplace.
- Organized safety files, including certificates and MSDS, along with maintenance data for audits. Delivered technical assistance to maintenance and production teams in audit readiness.
- Conducted routine maintenance activities as per SAP and Maximo protocols. Provided standby support for mechanical, electrical, and instrumentation breakdowns. Performed calibration of GC analyzers for oxygen, nitrogen, and argon during maintenance operations.
- Utilized necessary tools and spare parts for effective troubleshooting and equipment diagnosis. Inspected equipment for corrosion, cracks, leaks, wear, or failures to uphold operational standards. Performed routine repairs aimed at minimizing downtime and ensuring seamless operations. Coordinated all aspects of mechanical planned maintenance to support reliability goals.
- Implemented management of change protocols for safe operating procedures across major plant inspections. Led comprehensive vessel inspections to maintain high safety standards. Administered hydrostatic and vacuum tests to ensure equipment meets performance criteria.
- launch and manage projects that optimize efficiency and decrease operational expenses
- Integrated SAP Maximo alongside CMMS to optimize maintenance management practices. Revamped SHEQ system functionality, ensuring adherence to safety and quality standards.
- Participated in morning production meetings to identify and escalate maintenance requirements. Monitored availability of spare parts to facilitate timely repairs. Oversaw contractor activities onsite, ensuring quality and safety compliance. Conducted detailed inspections of equipment and reported conditions accurately.
- Identified possible causes of mechanical failures in operational equipment. Worked alongside facility manager to implement corrective actions for defective components. Conducted adjustments and alignment tasks to improve equipment functionality. Applied greasing and oiling techniques on rotating machinery for maintenance.
- Facilitated root cause analysis investigations, leading implementations of findings via established work management processes. Enforced compliance with safety rules to protect personnel and company assets. Oversaw adherence to SHE policies and standards within engineering and production teams. Implemented measures ensuring alignment with safety regulations and operational excellence.
- Analyzed vendor documentation, OEM manuals, and spare parts lists to streamline purchasing processes. Collaborated with vendors and OEMs for consultations and recommendations on enhancements.
- Scheduled maintenance activities based on predictive analytics for better resource allocation.
- coordinating and deploying plant optimizations
- Executed comprehensive shutdown plans, encompassing all phases from planning to implementation. Oversaw management systems to guarantee reliable and safe operational conditions. Facilitated procurement by compiling service quotations and securing purchase orders. Achieved cost reductions in plant operations through effective management strategies.
- Followed up on quotations, implementing necessary revisions to maintain accuracy. Provided assistance in raising work orders, enhancing workflow efficiency.
- analyzing data and suggesting improvements for enhancing plant operations and addressing maintenance-related challenges
- Executed routine calibration and maintenance of analytical test equipment to evaluate performance. Documented maintenance activities to uphold quality standards. Identified and resolved process upsets through effective troubleshooting techniques.
TURBINE TECHNICIAN (MEDUPI POWER STATION)
GE
11.2015 - 05.2017
- Executed installation and assembly of steam turbine generator couplings. Oversaw all operations related to turbine generators and auxiliary equipment. Ensured precise alignment of steam turbines to optimize performance. Led supervision efforts, guaranteeing adherence to safety protocols and project timelines.
- grouting and preparation for bearing pedestal and turbine casing installation
- adjusting hp/ip turbine shell alignment for bearing center compatibility
- Performed distortion assessments on inner and outer casing half joints utilizing mechanical blue and feeler gauges. Logged sizes for boxed and unboxed components, taking corrective measures promptly. Scrapped uneven turbine split casing from high-pressure and intermediate-pressure cylinder surfaces.
- Executed installation and adjustment of steam turbines and generators per design specifications. Monitored adherence to environmental health and safety protocols throughout operations.
- Executed measurements using diverse tools like bore micrometers, dial gauges, and inside micrometers. Applied dumping levels and telescopic gauges for comprehensive measurement tasks. Used feeler gauges and straight edges to verify dimensional integrity. Handled various measuring equipment for consistent results across different settings.
- installing and assembling generator rotor stator cooler bushing chamber and executing megger tests and assessing all required axial and radial clearances of turbine and generator
- Conducted concentricity coupling honing and alignment for HP, IP, and LP turbines alongside generator. Logged measured dimensions onto data sheets and check sheets for thorough record-keeping. Managed artisans to promote effective workmanship and compliance with industry standards.
- bearings setup, blue contact removal, nips measurement, and assembly
- turbine control and governor valve installation stroke assessments measuring and assembling.
- educating apprentices to understand concepts and engage in hands-on operations with turbines and generators
- Executed pre-assembly inspections of components, ensuring all specifications were met. Checked critical measurements for precision and reliability. Obtained data sheets from craftsmen to support quality control initiatives.
- medupi generation plant
FIELD TURBINE TECHNICIAN
SIEMENS
12.2014 - 11.2015
- key responsibilities: field services - petrochemical sector, oil industry, gas sector, and energy
- oversaw all site operations execution within established timelines and in compliance with project specifications
- Supervised site operations, including dismantling of equipment and turbo compressor repairs. Conducted thorough reporting on equipment conditions and serviced gearboxes as needed. Refurbished, assembled, and installed compressors along with steam turbines on-site. Engaged in customer meetings during installation and commissioning phases for successful outcomes.
- hands-on expertise in steam turbine and multistage compressor technologies - axial geared centrifugal barrel and screw compressors
- participated in thorough turbine compressor gearbox and generator machinery auxiliaries oil system flushing for new installation
- Executed detailed inspection of turbine hp/lp centrifugal compressors, facilitating accurate alignment and adjustments on rotating machinery.
- completion of commissioning beneficial occupation and handover certificates contingent upon project engineer's written approval
- manage installation scope amendments proficiency calibrating configure test evaluate troubleshoot pre-commission commission repair when needed
- Established strong customer relationships by providing solution-focused communication and services. Provided both on-site and telephone support to enhance customer satisfaction. Maintained compliance with Siemens and client safety protocols in all interactions.
- administer and monitor all stock and resources distributed to respective site
- arranging client repairs per priorities while streamlining efficiency
- Ensured accuracy of equipment history data through comprehensive service report compilation. Collaborated internationally to address and resolve urgent issues in a timely manner.
TURBINE FITTER (MAINTENANCE)
ROTEK ENGINEERING
10.2008 - 11.2010
- 2010/06 to 2013/09 position: turbine supervisor.
- August 2013 to November 2014 position: Turbine Technician
- upgrading and reconfiguring steam turbine generator and ancillary oil pumps
- repairing components during failures and outages, maintaining coolers, filters, strainers, valves, and other auxiliaries, cleaning cooling tower screens
- Performed inspections and executed fault-finding on various power station equipment. Managed general fitting and commissioning tasks for plant machinery. Provided standby support to troubleshoot operational issues swiftly. Carried out repairs on machinery to uphold performance standards.
- Executed overhaul of Sulzer boiler feed and oil pumps, improving reliability. Conducted alignment procedures on all rotating equipment to minimize wear. Upheld cleanliness and organization in work environment to promote safety. Utilized lathe machine for machining components, ensuring quality and accuracy.
- Adjusted clearances for rotating parts on turbine's rotating and stationary components.
- Align and secure rotor final on datum, documenting radial and axial dimensions.
- execute thrust float using thrust box assembly, removing and assembling turbine diaphragms in position.
- Conducted measurements of concentricity figures by splitting the coupling and noting alignment data. Accurately recorded alignment figures to support quality assurance processes.
- Executed precise recording of thrust float on HP rotor along with bump check measurements. Removed thrust and surge pads to facilitate assessment. Accurately measured sizes of shaft journal and baffle landings. Utilized shaft raising gear for rolling in and out of bearings. Conducted oil flushing in turbine and generator bearings to ensure optimal performance.
- Measure and log butt clearances on gland boxes and attach gland segments, implementing corrective measures as necessary for compliance with specifications.
- Executed overhaul of outer and inner casing systems for improved functionality. Disassembled high-pressure and low-pressure rotors, including pull-out generator rotor. Set rotor fan baffle clearances through precise fitting and adjustments. Performed detailed inspection of stator components to ensure reliability.
CNC MACHINIST
ELEMENT SIX
09.2007 - 09.2008
- programming machinery and machining parts using manual center lathe, milling machine, and boring machine
- disassembling and reassembling components on production line and in workshop
- maintaining high standards of cleanliness and confirming all machinery and relevant tools are kept in proper working order
FITTER AND TURNER
P.P.C MINING
05.2005 - 08.2007
- Achieved reduction in unplanned downtime by preparing and refurbishing essential plant spares. Performed servicing and repairs on plant machinery, specifically pelletizer valves and chain sprockets. Conducted proactive inspections to identify maintenance needs in machinery. Enhanced equipment performance through systematic refurbishment of spare parts. Collaborated with engineers to optimize machinery reliability and functionality. Developed preventive maintenance plans for critical equipment components. Guided team members on proper servicing protocols for improved outcomes.
- Installed bearings in pumps and gearboxes, significantly improving operational efficiency. Completed locomotive repairs to uphold safety regulations and performance standards. Maintained screens, ensuring proper operation and minimal disruption. Implemented preventive maintenance strategies to enhance equipment longevity.
- Managed installation and splicing of screw conveyor belts alongside roller and idler maintenance.
- Executed repairs on cone, jaw, and mill crushers to boost operational efficiency. Calibrated vibration screens and kilns ensuring seamless functionality. Optimized compressors and blowers through precise adjustments of hydraulic systems. Implemented maintenance protocols for lubrication systems enhancing machinery life. Enhanced screw conveyor operations by addressing mechanical faults. Improved bucket elevator performance with targeted repairs and upgrades.
Education
High School - ZULU, MATHEMATICS, BIOLOGY, PHYSICAL SCIENCE, GEOGRAPHY, ENGLISH
DINOKANENG SECONDARY SCHOOL
SEBOKENGN6 MECHANICAL ENGINEERING - Mechanical Engineering
SEDIBENG COLLEGE
VEREENIGING 04.2001 -
Skills
SAP
Maximo
CMMS
Quality control plans
P&ID interpretation
Rotating equipment maintenance
Mechanical assembly
Alignment
Commissioning support
Root cause analysis
Shutdown planning
Maintenance scheduling
Work order prioritization
Service contract administration
Asset lifecycle management
Spare parts forecasting
Vendor management
Budget tracking
INTERPRETATION OF ENGINEERING DRAWING, P&ID, AND SCHEMATIC
QUALITY CONTROL PLANS, procedures AND ATTENTION TO DETAILS
Certification
RED SEAL TRADE TESTED - FITTER AND TURNER
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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SPECIALIZED TECHNICAL TRAINING – OEM (ORIGINAL EQUIPMENT MANUFACTURER)
- TURBINE FUNDAMENTALS / GENERATOR PRINCIPLES / TURBINE MAINTENANCE PRACTICE / BALANCING MECHANICAL SEAL FUNDAMENTALS / PUMP FUNDAMENTALS / PRECISION MEASUREMENT / SHAFT AND COUPLING ALIGNMENT / VIBRATION ANALYSIS CONDITION MONITORING / VIBRATION TRAINING CATEGORY 1+ / WET COMPRESSOR SEALS TURBOPAC / DRY GAS SEAL SYSTEMS / DRY GAS SEAL TROUBLESHOOTING / COMPRESSOR SEALS
- LEGAL RESPONSIBILITIES APPOINTMENT L3 2.6.1 - 2.9.2 / OFFSHORE BOSIET / H2S / PLANT SAFETY REGULATION / FIREFIGHTER TECHNIQUES / SLING LOADS / SAP / NAVISION AND CMMS / MAXIMO / BASIC RIGGING / SCRAPPING
Accomplishments
- Supervised team of [26] staff members.
Languages
English
Advanced (C1)
Interests
STUDYING
TRAVELLING
Timeline
FIELD SERVICE ENGINEER
FLOWSERVE - TURBOMACHINERY / TURBINE SOLUTIONS
08.2021 - Current
FIELD SERVICE TECHNICIAN (2.9.2 LEGAL APPOINTMENT FOR MINING CUSTOMERS)
AERZEN AIR GAS COMPRESSORS
03.2021 - 07.2021
TURBINE TECHNICIAN (COMMISSIONING)
GE
02.2020 - 03.2021
ROTATING EQUIPMENT TECHNICIAN (ASU UNIT)
AIR LIQUIDE
05.2017 - 12.2019
TURBINE TECHNICIAN (MEDUPI POWER STATION)
GE
11.2015 - 05.2017
FIELD TURBINE TECHNICIAN
SIEMENS
12.2014 - 11.2015
TURBINE FITTER (MAINTENANCE)
ROTEK ENGINEERING
10.2008 - 11.2010
CNC MACHINIST
ELEMENT SIX
09.2007 - 09.2008
FITTER AND TURNER
P.P.C MINING
05.2005 - 08.2007
N6 MECHANICAL ENGINEERING - Mechanical Engineering
SEDIBENG COLLEGE
04.2001 -
High School - ZULU, MATHEMATICS, BIOLOGY, PHYSICAL SCIENCE, GEOGRAPHY, ENGLISH
DINOKANENG SECONDARY SCHOOL