Sphelele Maqhishila
Manufacturing Manager
Durban,KZN
Summary
Results-driven Manufacturing Manager with over 10 years of experience in the automotive and industrial sectors. Proven track record in leading cross-functional teams, increasing OEE, and reducing production costs through Lean and Six Sigma methodologies. Expert in strategic planning, quality assurance, and stakeholder engagement. Skilled in deploying continuous improvement practices to achieve world-class manufacturing standards. Adept at managing production KPIs, compliance standards, and team development to ensure sustainable growth and operational excellence.
Overview
11
11
years of professional experience
2021
2021
years of post-secondary education
2
2
Languages
Work History
Manufacturing Manager
Toyota Boshoku South Africa
03.2023 - Current
- Led daily production operations, ensuring high-quality output and achieving OEE targets.
- Reduced scrap rate by 2.5% through root cause analysis and corrective action plans.
- Implemented Lean principles that increased line efficiency by 15% within 10 months.
- Trained and coached a team of 100+ operators and supervisors, improving team productivity.
- Managed production budgets and optimized resource use, improving profitability.
- Strengthened supplier collaboration and maintained full compliance with HSE standards.
- Managed day-to-day operations including scheduling shifts, assigning tasks, monitoring progress.
- Analyzed product specifications and determined the most efficient production methods for various products.
- Developed and implemented a comprehensive production plan to optimize efficiency and meet customer demands.
Supplier Production Management (SPM) Engineer
Toyota Boshoku South Africa
04.2021 - 02.2023
- Conducted supplier audits ensuring IATF and ISO 9001 compliance.
- Managed tooling modifications, including plastic injection molds and press dies.
- Improved supplier lead time and part quality by implementing robust process controls.
- Led risk assessments and troubleshooting for supplier-related production issues.
- Achieved successful project outcomes by maintaining accurate documentation and meeting strict deadlines.
- Established strong working relationships with clients through exceptional communication skills, fostering trust and collaboration.
- Presented technical findings to stakeholders, ensuring clear understanding of project status and goals.
- Optimized engineering processes by implementing innovative solutions and streamlining workflow.
- Negotiated with suppliers to secure high-quality materials at cost-effective prices.
- Conducted feasibility studies for new projects, providing detailed analysis and recommendations that informed leadership decisions.
Industrial Technician
Mangosuthu University of Technology
Durban, South Africa
02.2020 - 03.2021
- Developed technical training programs for engineering students.
- Maintained and upgraded laboratory machinery and tools.
- Supported research teams with prototyping and machine installations.
- Enforced lab safety protocols and equipment compliance standards.
- Diagnosed, repaired and replaced faulty electrical, electronic and mechanical components to maintain plant safety.
- Installed and repaired electrical and mechanical systems, equipment and machinery to maintain proper functionality.
- Assisted in the installation of new industrial equipment, minimizing downtime during transitions.
- Documented all maintenance activities, enabling accurate tracking of service history for each piece of equipment.
- Updated knowledge regularly on industry advancements through training sessions and workshops, staying ahead in technological developments within the field.
- Managed inventory of spare parts and tools, reducing instances of delays due to unavailable resources.
Production Engineer
Cataler South Africa
Durban, South Africa
06.2014 - 01.2020
- Led engineering changes to optimize production processes and reduce downtime.
- Increased production efficiency by 25% through layout redesign and SOP improvements.
- Developed and maintained FMEAs, control plans, and training documentation.
- Conducted RCA and implemented corrective actions to resolve quality issues.
- Managed production schedules, ensuring timely delivery of products while maintaining high quality standards.
- Performed root cause analysis and implemented corrective actions.
- Provided technical support to troubleshoot equipment issues, minimizing downtime and maintaining production targets.
- Created engineering documentation for manufacturing processes, equipment specifications and change notices.
- Improved production efficiency by developing and implementing new manufacturing processes.
- Increased production volume, optimizing equipment layouts for maximum efficiency.
- Investigated and proposed corrective actions for quality issues.
- Analyzed data trends from daily operations reports, identifying areas where efficiencies could be improved upon.
- Analyzed production data to identify trends and areas for improvement, implementing strategic changes.
- Improved production line efficiency by redesigning workflow processes.
Education
B-Tech - Mechanical Engineering
University of South Africa
ND - Mechanical Engineering
Mangosuthu University of Technology
PLC Programming - Mitsubishi Q/FX Series
Pro-Training
Basic Injection Molding - undefined
Plastics SA
Skills
Lean Manufacturing
Kaizen
5S
OEE Improvement
Production Planning & Execution
KPI Management
Team Leadership
Staff Development
Root Cause Analysis
Problem Solving
ISO 9001
IATF 16949 Compliance
Quality Assurance
Budgeting
Cost Control
Resource Allocation
Supplier Engagement
Stakeholder Engagement
Health Compliance
Safety Compliance
Environmental Compliance
PLC Programming
CNC Programming
Microsoft Office Suite
AutoDesk package
Catia
Personal Information
Driving License: Code 10 (C1)
References
Available upon request
Timeline
Manufacturing Manager
Toyota Boshoku South Africa
03.2023 - Current
Supplier Production Management (SPM) Engineer
Toyota Boshoku South Africa
04.2021 - 02.2023
Industrial Technician
Mangosuthu University of Technology
02.2020 - 03.2021
Production Engineer
Cataler South Africa
06.2014 - 01.2020
ND - Mechanical Engineering
Mangosuthu University of Technology
PLC Programming - Mitsubishi Q/FX Series
Pro-Training
Basic Injection Molding - undefined
Plastics SA
B-Tech - Mechanical Engineering
University of South Africa