Sipho Makaula
Mechanical Engineer Safety Engineer
Cape Town
Summary
I seek opportunities such as Mechanical Engineer, Maintenance Engineer, Project Engineer, HSE Engineer. I have experience in Construction/Project Management, Water and Waste Water Treatment industries and the Oil & Gas / Petrochemical Industries
Overview
22
22
years of professional experience
21
21
years of post-secondary education
1
1
Language
Work History
Mechanical Engineer
Makaula & Associates
Cape Town
04.2011 - Current
- Responsible for overall running of an engineering consultancy firm.
- Responsible to develop and maintain company policies and procedures
- Responsible for hiring and maintaining staff discipline
- Responsible for budget and financial management
- Responsible to approve mechanical engineering designs
- Responsible to submit commercial petroleum installation design drawing for local authority approval
- Responsible for Health & Safety Management audits on client sites
- Responsible to maintain ISO 9001 and ISO 45001 certification for the firm
- Responsible for quality management system and Occupational Health and Safely management system development, management and certification
- Responsible for business development and submission of engineering proposals and bids
- Developed technical documentation to standardize engineering procedures, promoting consistency across projects.
- Designed custom mechanical solutions for unique client requirements, delivering tailored products that exceeded expectations and strengthened customer relationships.
- Established strong relationships with suppliers and vendors to ensure timely delivery of materials at competitive prices.
- Designed innovative mechanical components, leading to increased customer satisfaction and repeat business.
- Evaluated existing systems for energy efficiency improvements, leading to decreased operating costs while maintaining environmental responsibility.
- Increased production efficiency by designing and implementing process improvement strategies in mechanical operations.
- Evaluated final product's overall performance, reliability and safety.
- Developed engineering solutions for complex technical problems, enhancing overall system performance and reliability.
- Performed thorough risk assessments before executing projects, minimizing potential hazards or delays during implementation phases.
- Improved product quality with the development of robust testing procedures and implementation of corrective actions.
Project Engineer
British Petroleum
Durban
08.2011 - 01.2012
- Electrical Certificate of Compliance project for Coastal Retail sites (WC, EC & KZN)
- Reason for leaving: End of contract
- Completed construction tasks while providing safe working conditions, staying on budget and meeting project deadlines.
- Identified technical risks within managed projects.
- Developed detailed project plans to ensure timely completion and deliverables were met.
- Improved communication among stakeholders through regular updates and meetings.
- Evaluated change order requests in response to out-of-scope work activities.
- Identified risks and implemented mitigation strategies, minimizing potential issues during the project lifecycle.
- Reviewed contractor proposals to determine favorable partnerships for on-time and under-budget project completion.
- Managed budgets effectively for multiple projects, ensuring financial targets were met.
- Conducted post-project evaluations to capture learnings and improve future project outcomes.
- Managed project budgets with precision, preventing cost overruns and ensuring financial integrity.
- Developed detailed project plans for successful project execution, ensuring alignment with client objectives and expectations.
- Identified opportunities for process optimization, driving operational excellence across projects.
- Conducted comprehensive risk assessments to mitigate potential issues, safeguarding project timelines and budgets.
- Established robust monitoring systems to track project progress, enabling timely interventions when necessary.
- Created detailed reports on engineering activities and findings.
- Documented and developed engineering procedures and processes.
- Developed and maintained relationships with suppliers to facilitate quality and timely delivery of materials.
- Designed and implemented quality control processes to facilitate customer satisfaction.
- Monitored and evaluated engineering performance to recommend improvements.
- Developed and implemented procedures to verify compliance with engineering standards.
- Analyzed and interpreted customer requirements to develop engineering solutions.
- Developed comprehensive engineering documents for all projects.
- Developed high-quality engineering designs and plans to meet industry standards.
- Conducted technical evaluations of engineering designs and test results.
- Analyzed and interpreted data to identify trends and recommend improvements.
- Conducted research to identify and evaluate new technologies and concepts.
Engineering Manager
British Petroleum
Cape Town
08.2008 - 03.2011
- Responsible for maintenance, engineering, project & safety management for KZN & EC retail sites
- Maximo – CMMS system for breakdown maintenance calls for 300 BP retail sites
- Reason for leaving: Retrenchment
- Improved engineering processes by streamlining workflows and implementing efficient project management techniques.
- Identified areas of improvement in existing systems, providing recommendations that resulted in significant cost savings over time.
- Implemented quality control measures to reduce errors, resulting in increased customer satisfaction and repeat business.
- Managed risk assessments during project planning phases, proactively mitigating potential issues before they arose during execution stages.
- Fostered a culture of innovation and continuous improvement by encouraging the sharing of ideas, leading to increased creativity and problem-solving capabilities within the team.
- Evaluated vendor proposals to ensure high-quality materials were sourced at competitive prices while maintaining strong relationships with suppliers.
- Designed innovative engineering solutions, leading to patents and industry recognition.
- Evaluated project requirements to identify and mitigate risks.
- Addressed design challenges and evaluated alternative design models to meet project requirements.
- Performed concurrent design, manufacturing and engineering, reducing time required to bring products to market.
- Reviewed technical documentation for accuracy, ensuring compliance with industry standards and regulations.
- Developed comprehensive risk management framework, identifying potential issues early and devising effective mitigation strategies.
- Conducted comprehensive market analyses to guide direction of engineering projects, aligning with emerging trends and customer needs.
- Managed crisis situations, quickly implementing solutions to address unexpected challenges and maintain project momentum.
- Established and conducted quality control programs to verify construction projects met required quality standards.
- Analyzed existing structures to create plans for modifications and improvements.
- Created innovative solutions to architectural problems, enabling successful project completion.
- Prepared, checked, and coordinated documentation to support component design and application.
- Evaluated existing procedures and made proactive adjustments to meet changing demands.
Maintenance Engineer
British Petroleum
East London
09.2007 - 07.2008
- Responsible for maintenance, engineering, project & safety management for EC retail sites and EL Terminal
- Maximo – CMMS system for breakdown maintenance calls for 120 BP retail sites (service stations)
- Reason for leaving: Promotion
- Developed preventive maintenance schedules to minimize downtime and optimize performance.
- Performed root cause failure analysis on critical equipment, leading to more effective preventative measures.
- Reviewed technical documentation to complete equipment maintenance and repair.
- Established maintenance schedules to ensure timely completion of all required tasks while minimizing disruptions to operations.
- Optimized spare parts inventory management for cost reduction and increased availability.
- Investigated and corrected mechanical problems with machinery.
- Improved equipment reliability by implementing preventive and predictive maintenance programs.
- Diagnosed and resolved machine operation variations and equipment problems.
- Conducted thorough risk assessments before undertaking any maintenance activities to mitigate potential hazards effectively.
- Visually inspected and tested machinery and equipment, performing routine preventive maintenance.
- Collaborated with engineering team to design modifications that improved equipment performance and reliability.
- Organized and directed maintenance shutdowns and startups.
- Performed troubleshooting and repair for complex electrical equipment.
- Evaluated new technologies or methodologies related to Maintenance Engineering which helped keep the company up-to-date with industry trends.
- Completed partial or full dismantling of equipment to quickly repair or replace defective components and restore functionality.
- Designed custom solutions for persistent equipment issues, extending life of machinery.
- Increased equipment uptime by implementing rigorous preventive maintenance schedule.
- Conducted detailed root cause analysis for recurring mechanical failures to reduce future breakdowns.
- Developed and executed training programs for new maintenance protocols, ensuring team competency and consistency.
- Improved safety standards with comprehensive reviews and updates to maintenance protocols.
- Achieved significant energy savings by retrofitting older equipment with energy-efficient components.
- Performed preventive maintenance and repairs on various types of equipment.
- Completed preventive maintenance on machines to enhance production and maintain quality.
- Inspected, tested and adjusted mechanical and electrical systems to facilitate proper functioning.
- Reported issues to property manager so effective resolutions could be put into place.
- Executed tasks within time and budget constraints.
- Diagnosed and repaired complex mechanical and electrical systems.
- Conducted regular inspections of equipment to promptly identify issues that could cause machinery malfunctions.
Shift Supervisor & HSEQ Controller
TotalEnergies
East London
01.2006 - 08.2007
- Responsible for logistics and transport, storage & handling, engineering maintenance and safety management at the EL Terminal
- Reason for leaving: Career advancement
- Provided ongoing support to employees during challenging situations, offering guidance on problem-solving techniques for improved efficiency outcomes.
- Improved customer satisfaction rates with consistent quality checks and timely resolution of complaints.
- Responded to and resolved customer questions and concerns.
- Conducted routine inspections to check quality and compliance with established specifications.
- Continuously improved workplace processes and procedures, identifying areas for optimization and leading initiatives to implement necessary changes.
- Conducted regular performance evaluations, providing constructive feedback to help employees grow professionally.
- Managed inventory and ordered supplies to keep location well stocked with necessary supplies.
- Managed shift operations, supplied resources and monitored team performance to keep business profitable and running smoothly.
- Prepared shift summary reports for supervisor and communicated regularly on goals and progress.
- Planned, organized and monitored resources to deliver efficient use of labor, equipment and materials.
- Managed staff hiring, training and supervision.
- Located and resolved problems with team production and performance to maintain consistent quality levels.
- Increased customer satisfaction and grew business by maintaining close relationships with customers.
- Reviewed documentation such as invoices and shipping paperwork for accuracy and compliance.
- Established operational objectives and work plans and delegated assignments to subordinate managers.
- Built relationships with customers and managed accounts to drive revenue and profit.
Maintenance Technician
Buffalo City Municipality
East London
01.2003 - 12.2005
- Responsible for maintenance, engineering, project & safety management for Umzonyana Water Treatment Plant
- Responsible for pumping systems, telemetry, filtration (DAFF), sludge dams, preventative maintenance
- Reason for leaving: Career advancement
- Performed electrical and mechanical repairs of production equipment to minimize downtime.
- Troubleshot equipment breakdowns and performed preventive maintenance.
- Improved equipment functionality by conducting regular maintenance checks and repairs.
- Inspected and maintained equipment to keep items in top working condition.
- Completed partial or full dismantling of equipment to quickly repair or replace defective components and restore functionality.
- Completed daily, weekly, and monthly checklists on building equipment to maintain records of scheduled maintenance procedures.
- Used problem-solving skills to alleviate issues efficiently with minimal supervision.
- Successfully completed complex repair tasks within tight deadlines, minimizing disruptions to daily operations.
- Contributed to a safer work environment, promptly addressing any identified hazards or concerns.
- Developed and implemented strategies to improve maintenance processes.
- Supported inventory management efforts, tracking spare parts usage and reordering as necessary.
- Improved compliance with health and safety regulations, conducting regular audits and making necessary adjustments.
- Improved reliability of electrical systems by conducting thorough inspections and updates.
- Improved machine efficiency, conducting regular diagnostics and repairs.
- Increased machinery lifespan with detailed attention to routine and preventive maintenance tasks.
- Performed preventive maintenance and repairs on various types of equipment.
- Completed preventive maintenance on machines to enhance production and maintain quality.
- Inspected, tested and adjusted mechanical and electrical systems to facilitate proper functioning.
- Diagnosed and repaired complex mechanical and electrical systems.
- Executed tasks within time and budget constraints.
- Conducted regular inspections of equipment to promptly identify issues that could cause machinery malfunctions.
Education
NEBOSH – International Diploma - Health & Safety
Phoenix Health & Safety
United Kingdom 11.2024 - 12.2026
Master of Engineering - Construction Project Management
University of South Africa
Pretoria, South Africa 01.2022 - 12.2025
MBA - Business Administration And Management
University of KwaZulu-Natal
Durban, South Africa 01.2009 - 12.2012
Bachelor of Technology - Mechanical Engineering
Walter Sisulu University
East London, South Africa 01.2008 - 12.2011
Diploma - Mechanical Engineering
Eastern Cape Technikon
East London, South Africa 01.1999 - 12.2004
High School Diploma -
Ikwezi Technical Skill Centre
Mthatha, South Africa 01.1998 - 12.1998
Skills
AutoCAD
Microsoft Excel
SolidWorks 3D models
Computer-aided design
Quality management systems
Data collection
Audit planning
Clear communication
Document recordkeeping
Project management
Professional Registration
- Pr Tech Eng, ECSA (2018)
- CHSM, SACPCMP (2019)
- Pr Techni Eng, ECSA (2010)
Shortcourses
- South African Value Education - Develop and Promote Labour-Intensive Construction Strategies NQF Level 7, 01/01/22, Completed
- Getsmarter / University of Cape Town - Project Management Foundations, 01/01/15, Completed
- SRA SHE Solutions - Safety Health Environmental Management Technology Training Course (SHEMTECH), 01/01/14, Completed
Key Projects
- Turnkey Refurbishment of Burgersdorp Wastewater Treatment Works, EPC Contractor, JoGEDA, V. Dyubeni: 083 894 8292, 2020 - 2021
- Turnkey mechanical project: Refurbishment of 33x Diesel water engines, EPC Contractor, JoGEDA, V. Dyubeni: 083 894 8292, 2019 - 2020
- Water supply project for an Eastern Cape school, Sub - Contractor, Mabule Rail, T. Mashilo: 078 693 6905, 2017 - 2019
- OHS and project safety management for various engineering & construction projects (Oil & Gas), Safety Consultant, BP, K. Sambo: 060 980 6414, 2012 - 2020
- OHS and project safety management for various engineering & construction projects (Oil & Gas), Safety Consultant, Masana, B. Ndlovu: 083 401 6856, 2013 - 2019
- Piping and Instrumentation Diagrams for De Beers Venetia Mine Fuel plant, Mechanical Engineer, Masana, B. Ndlovu: 083 401 6856, 2019 - 2020
- Design and Local Fire Authority submission of commercial fuel installations prior to construction, Mechanical Engineer, Masana, B. Ndlovu: 083 401 6856, 2014 - 2019
- OHS and project safety management for various schools’ construction, Safety Consultant, Coega, Z. Mthalane: 072 543 1147, 2013 - 2016
- OHS and project safety management for various schools’ construction, Safety Consultant, Mvula Trust, M. Qaba: 073 077 0500, 2015 - 2017
- Roll out of electrical COC project for Coastal Region, Project Engineer, BP, S. Mokolo: 084 812 2515, 2011 - 2012
- Maximo – CMMS for breakdown maintenance call management (Asset Care), Engineer, BP, K. Sambo 060 980 6414, 2007 - 2022
- Day to day activities at Makaula & Associates, Chief Executive Officer, 2011 - current, Bi-Monthly VAT returns, Daily staff management, Responsible for hiring of employees (Recruitment), Responsible for staff disciplinary management, Responsible for ISO/OHS specification on engineering designs, Responsible for engineering management, Responsible for construction project management (Turnkey), Responsible for OHS audits, Responsible for COIDA incident reports and investigations, Responsible for business development, profits, and loss, Responsible for Annual Financial Statements (Financial Management), Monthly Payroll administration (EMP201)
Population Group
Black African
Personal Information
- Age: 43
- Gender: Male
- Nationality: South African
Timeline
NEBOSH – International Diploma - Health & Safety
Phoenix Health & Safety
11.2024 - 12.2026
Master of Engineering - Construction Project Management
University of South Africa
01.2022 - 12.2025
Project Engineer
British Petroleum
08.2011 - 01.2012
Mechanical Engineer
Makaula & Associates
04.2011 - Current
MBA - Business Administration And Management
University of KwaZulu-Natal
01.2009 - 12.2012
Engineering Manager
British Petroleum
08.2008 - 03.2011
Bachelor of Technology - Mechanical Engineering
Walter Sisulu University
01.2008 - 12.2011
Maintenance Engineer
British Petroleum
09.2007 - 07.2008
Shift Supervisor & HSEQ Controller
TotalEnergies
01.2006 - 08.2007
Maintenance Technician
Buffalo City Municipality
01.2003 - 12.2005
Diploma - Mechanical Engineering
Eastern Cape Technikon
01.1999 - 12.2004
High School Diploma -
Ikwezi Technical Skill Centre
01.1998 - 12.1998