Summary
Overview
Work History
Education
Skills
Certification
Education
References
Timeline
Generic
Sibusiso Maseko

Sibusiso Maseko

Senior Process Controller
Cape Towm

Summary

Knowledgeable Senior process controller with engineering training, codes expertise and focus on quality to deliver successful results. Thorough in gathering requirements and careful to base plans on sound data. Approaches problems analytically and develops balanced solutions. I am very passionate about my work. I believe my work must be of top quality. I have pride in my work and believe that success is reached by hard work and diligence.

Overview

15
15
years of professional experience
1
1
Certification
10
10
Languages

Work History

Senior Process Controller

PROXA
07.2024 - Current
  • Checking operational parameters, observing, monitoring SCADA systems
  • Operating and controlling plant equipment
  • Conducting routine inspection
  • Recording and documenting readings
  • Trouble shooting and resolving issues
  • Ensuring safety compliance
  • Monitoring and controlling quality
  • Preparing batch chemical solution
  • Performing plant house keeping

Senior Process controller

AECI WATER
10.2022 - 06.2025


  • Maintain high standard of customer service
  • Monitor production quality and quantity
  • Manage and develop plant staff
  • Collect and analyze data in order to increase efficiency
  • Maintain site assets and optimize equipment life cycle
  • Supervise working of all panel departments and provide appropriate training to all employees to ensure optimal level of performance
  • Supervise efficient operations of all plant equipment's to achieve all plant objectives
  • Maintain quality of all products and prepare appropriate budgets and reports to be submitted to management and ensure optimal level of profitability for plant.
  • Provide training if required to improve working and monitor and ensure compliance to all manufacturing schedules
  • Administer all employee schedules and provide training to subordinates as per requirement and supervise all everyday production schedules and assist to resolve all maintenance issues.
  • Perform regular inspection on all machinery and maintain compliance.

Field Service Technician

Aquest Colsen
05.2022 - 09.2022
  • Performing service task on water treatment
  • Perform reporting task for the water treatment plants which have to serviced
  • Performing water analysis on reverses osmosis, boilers and cooling towers.
  • Performing installation of new project
  • Perform commissioning of new project
  • Drafting of monthly report
  • Performing trouble shooting and fault findings
  • Performing house keeping
  • Sourcing and chemical procurement
  • Setting and calibration dosing pumps

Operations & Production Supervisor technical

ECA technologies Africa
09.2020 - 07.2021

•Responsible for ECA plant operations

• Product quality control, analysis, & batch record keeping

• Stock control

• Procurement of packing, chemicals, & raw ingredients

• Laboratory management and calibrations

• Purchase orders, pricelists, delivery note, & invoice the wholesale chemicals

• Liaising with administration & sales for production schedule & stock demand

• Packaging, supplier management, ordering, sourcing & price list

• Water analysis

• Treatment plant design

• New product development

• Research &development in water & chemical technologies

• ECA plant support & trouble shooting

• Trial protocols, procedures & record keeping

• Reporting & data analysis (chemical, technical & trials)

Process Plant Operator

AECI WATER
02.2014 - 08.2020
  • Excellent understanding reverse osmosis waste water treatment plant
  • Excellent understanding of high pressure pumps
  • Daily plant equipment data logging
  • Jar testing for coagulation and flocculation
  • Weekly OE production information
  • Drafting operation report
  • Drafting plant procedure
  • Overseeing, accepting and escorting chemical deliveries
  • Perform necessary calculation for daily optimization
  • Operation deviation investigation and correction
  • Calibrations of lab instruments
  • excellent understanding of cleaning in place(CIP) for reverse osmosis and ultrafiltration plant
  • trouble shooting of plant equipment’s
  • controlling and monitoring the plant on HMI/ SCADA/PLC
  • involved in commissioning of new water treatment plant
  • responsible for start-up and shutting down of the plant
  • collecting the samples as schedule per shift
  • Perform daily analysis for the process
  • inventory checking
  • waste control
  • problem solving
  • maintaining good house keeping
  • compiling shift handover

Mechanical Fitter Assistance

Wet back contract
05.2010 - 10.2010
  • Fitting ,replacing of old piping system to the low pressure and high pressure heaters in the turbine and the boiler side from units 1 to 7 , removing of old gasket in the flange, and testing of leaks to the pipes by performing pressure test.
  • Grinding and scrubbing old pipes
  • Assisting in fitting

Education

National diploma - Chemical engineering

Cape Peninsula university of technology

Matric -

Chief Ampie Mayisa secondary school

Skills

Plant inspections

Process audits

Health and safety compliance

Process reviews

Communication

Teamwork

Leadership

Water Chemistry Numeracy

Engineering skill

Certification

[Code C1] Drivers License

Education

other,other

References

Name                   Sandise Ntozo

Occupation         Operations manager AECI WATER

Cell number        072 602 8928

Name                    Siviwe Qwela

Occupation          Service engineer manager Aquest Colsen

Cell number         084 299 0475

Timeline

Senior Process Controller

PROXA
07.2024 - Current

Senior Process controller

AECI WATER
10.2022 - 06.2025

Field Service Technician

Aquest Colsen
05.2022 - 09.2022

Operations & Production Supervisor technical

ECA technologies Africa
09.2020 - 07.2021

Process Plant Operator

AECI WATER
02.2014 - 08.2020

Mechanical Fitter Assistance

Wet back contract
05.2010 - 10.2010

National diploma - Chemical engineering

Cape Peninsula university of technology

Matric -

Chief Ampie Mayisa secondary school
Sibusiso MasekoSenior Process Controller