Industry 40
SIDHARTHA KUMAR MALLIK
Technical Director -Engineering
Brakpan North
Summary
I want to join a company that has an entrepreneurial spirit and a fast-paced, results oriented culture. Where I can provide guidance in project management, plant operation & management system with easily adapts to new technologies and procedures with enthusiasm and integrity.
Seasoned professional with 18 years of rich experience in Project Management Project development Electrical & instrumentation Maintenance Management Root Cause Analysis Testing /commissioning Managed project worth 150 Million USD in Africa. Accountable for managing the delivery of critical projects, and for providing managerial support for all the projects conducted by the company. Work on various industry from Power generation industry (coal fired, waste heat recovery, diesel), DRI (iron process), Coal processing plant, Raw material handling plants to WTP plants, Under Ground mines mechanize equipment (Shuttle car, Continuous miner, FLP motor, switchgears, transformers) Having extensive knowledge in trouble shoot of HV, MV & LV switchgear, transformer & motors. Extensive knowledge on design and sizing of generator, transformer & protection system. Carried out safety hazard analysis, risk analysis, safety toolbox talk & train junior staff for skill transfer as required.
Overview
19
19
years of professional experience
7
7
years of post-secondary education
4
4
Languages
Work History
Technical Director –Engineering
E2 Business Solutions Pty Ltd
05.2021 - Current
- Manage techno commercial aspect of business
- Oversee project design, management of 4MW power supply reticulation, execution & commissioning
- Understanding written and verbal project briefs, and working alongside team members to develop plans, work schedules, and targets
- Handle day-to-day operations and providing cost-effective technical solutions for improvement
- Streamlining processes so that the business operates at maximum efficiency
- Assisting with training and recruitment of new staff members
- Liaising with clients, managers, and other stakeholders for different projects
- Updating work schedules and adjusting targets as required in line with the project & operation requirement
- Addressing performance issues and scheduling meetings when required
- Motivating and inspiring staff members when tight deadlines approach and morale or energy is low
- Keeping up to date with advancements in the field
- Prepare reports and presenting findings to the relevant parties/stakeholders
- Evaluated emerging technologies (IOT, efficient product) for potential integration into existing energy systems or future projects.
- Increased customer satisfaction, addressing engineering technical issues swiftly and effectively.
- Managed implementation of new technological improvements resulting in increased process efficiency.
Manager-Engineering
JSPL Mozambique Minerais LDA
Tete
03.2018 - 05.2021
- Lead & completed new 400TPH coal preparation EPC of E&I section worth 5 million USD
- Completed 200 TPH additional coal handling plant extensions at Tete location
- Completed 1000TPH coal crushing & conveying system at Tete location
- Prepare report for annual budget, quarterly budget, performance analysis, equipment availability including presentation for quarterly board meeting
- Government body Liason like EDM, technical scope preparation for 33KV, 220KV power system, HV project execution & day to day operation
Deputy Manager- Engineering
Jindal Africa Pty Ltd
Johannesburg
02.2016 - 02.2018
- Planning & optimization of power system for underground coal Mines, 22KV substation, 2.5 MVA CAT DG
- Manage engineering team for 100% availability of mechanized machinery work underground
- Planning & maintenance of 22KV, 11KV, 1000V, 550V power system with AIS substation & FLP transformer & switches
- Compliance of FLP, NON-FLP in electrical system as well as compliance of rule & regulation guided by DMR
- Maintenance planning & improvement through MTTR, MTTF, RCA analysis & availability through SAP PM, MM module
- Completed Project: Power system studies & reticulation of entire mine including underground mine & surface process plant
- Providing back-up generator power studies & protection co-ordination
- Implement DMR (mining regulatory body South Africa) instruction and follow up on up gradation project
- Liason with Eskom for new 22 KV power line for the U/G mine project worth ZAR 100 Million
Assistant Manager - Electrical & Instrumentation
JSPL Mozambique Minerais LDA
Tete
08.2012 - 01.2016
- 400 TPH Green Field coal Wash Plant Project
- (Completed on Mar’2013), 60 TPH Coal Flotation project erections & commissioning including filter press
- (Completed on Aug’2014), 2 Mvar 33KV HV capacitor bank & substation erection & commission (completed on Sep’2014), commission 2.5 MVA diesel power plant (CAT) Jan’2013
- Reviews & approve contractor design, engineering documents of electrical and instrumentation systems, FAT test
- Review of material & equipment certification compiled by contractor, change order requests & Project hand over documentation control
- Lead a maintenance team; reduce downtime by 20%& maintenance cost by15%
- Monitor electricity and utilities consumption and take necessary measures to reduce consumption (Including diesel generator cap
- 2.5MVA)
- Managed 0.5million capital equipment budget & 100000 USD operating expenses budget
- Check, evaluate, monitor & motivate the performance, efficiency of the engineering team, taking necessary prompt action to recommend good performance, advise & mentor sub ordinate team member to improve poor performance
- Improve process output by RCA, WHY-WHY analysis on repetitive problems
- Implement RCM methods to improve system
- Deliver project in time, budget allocated & zero accident on site
- Well appreciated & accolade by management
Junior Manager – Electrical (Maintenance)
Jindal Power Ltd.
Raigarh
11.2009 - 08.2012
- Lead a team of 20 technicians engaged in electrical maintenance works
- Carrying out study of detailed electrical design, calculations & drawings
- Handled additional Coal Handling Plant circuit (CHP) project includes stacker & re claimer, conveyor & electrical works
- Ensuring the smooth integration of new electrical equipment
- Carry out site survey & visits to ensure project progress according to plan
- Undertaking cyclic surveys of electrical plant, machinery & equipment to determine their condition
- Ensure cold & hot commission of electrical equipment as per OEM guidelines
Technician - Electrical (Maintenance)
Korea Plant Service (KEPCO)
Odisha
08.2008 - 10.2009
- Carried out preventive maintenance in boiler, CHP, AHP & DM plant area area
- Carried out operations & maintenance of HV, LV switchgear, motor & transformers
- Manage team of technician, efficient work distribution & attend to emergency breakdown
- Reduce downtime to 20% with test base maintenance on high failure rate equipment .
- Performed troubleshooting and diagnosis on malfunctioning equipment.
- Maintained a safe work environment by strictly adhering to established safety protocols and guidelines.
- Completed complex repairs quickly by leveraging strong diagnostic skills and attention to detail.
- Conducted root cause analyses for recurring technical issues, minimizing future disruptions.
- Conducted detailed diagnostics to identify issues, leading to decrease in system downtimes.
- Improved system efficiency by implementing regular maintenance schedules for all technical equipment.
- Followed established procedures for inspection of belts, drives and motors, performing needed maintenance.
Junior Engineer-Electrical (probation)
Tata Sponge Iron Ltd.
08.2006 - 07.2008
- Performing preventive maintenance
- Implementing TPM & ISO standards for maintenance scheduling of electrical system
- Carrying out condition monitoring
- Attended to the problems and assisted Shift In-Charge
Education
Bachelor of Science - Electrical engineering
GTIM
Full TIme 02.2017 - 10.2020
High School Diploma -
Rourkela Institute of Technology
Odisha 07.2002 - 08.2005
Certificate Course - Power System Protection
Engineering Institute of Technology
Delhi 01.2015 - 02.2015
Certified Agile project management - Project Management
TV SD
Online 01.2014 - 03.2014
Skills
- Project Execution
- Project Management
- Electrical & Instrumentation
- Maintenance Operations Management
Strategy development
Risk assessments
Implementation planning
Production improvements
Performance optimization
Technical leadership
Implementation oversight
Timely Project Execution
Project planning
Accomplishments
- Bagged Appreciation Letter Spot Award from Department regarding HT Motor & Feeder
- Department regarding Hoist Modification
- Holds the credit of being awarded as GEM of JPL for efforts for improvement in electrical system for zero breakdown
Trainings And Seminars
- Industrial Safety
- PLC (AB, Siemens) & SCADA (RS View) (1 Month) at Sofcon India, Delhi
- Training on Bearing Maintenance by FAG
- Training completed on ETAP power system design calculation Ver-11.1.1
Personal Information
Notice Period: Available immediately
Association
- IET (Institution of Engineering & Technology), 1100198712
- Engineering Council, UK, Registered professional
- CIGRE’ SA, 620170046
- GARP society, Energy Risk profile
Interests
Traveling
AI in process optimization
Timeline
Technical Director –Engineering
E2 Business Solutions Pty Ltd
05.2021 - Current
Manager-Engineering
JSPL Mozambique Minerais LDA
03.2018 - 05.2021
Bachelor of Science - Electrical engineering
GTIM
02.2017 - 10.2020
Deputy Manager- Engineering
Jindal Africa Pty Ltd
02.2016 - 02.2018
Certificate Course - Power System Protection
Engineering Institute of Technology
01.2015 - 02.2015
Certified Agile project management - Project Management
TV SD
01.2014 - 03.2014
Assistant Manager - Electrical & Instrumentation
JSPL Mozambique Minerais LDA
08.2012 - 01.2016
Junior Manager – Electrical (Maintenance)
Jindal Power Ltd.
11.2009 - 08.2012
Technician - Electrical (Maintenance)
Korea Plant Service (KEPCO)
08.2008 - 10.2009
Junior Engineer-Electrical (probation)
Tata Sponge Iron Ltd.
08.2006 - 07.2008
High School Diploma -
Rourkela Institute of Technology
07.2002 - 08.2005
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