Sibonelo Mthethwa
Mill Manager
Amanzimtoti
Summary
Strong leader and problem-solver dedicated to streamlining operations to decrease costs and promote organizational efficiency. Uses independent decision-making skills and sound judgment to positively impact company success.
Overview
37
37
years of professional experience
5
5
years of post-secondary education
Work History
Mill Manager Dissolving Pulp
Sappi Southern Africa Pty Ltd
Nelspruit
04.2020 - Current
- Mitigated business risks by working closely with staff members and assessing performance.
- Increased product quality by 2% with 10% reduction in chemical consumption.
- Identified issues, analyzed information and provided solutions to problems.
- Resolved problems, improved operations and provided exceptional service.
- Demonstrated high level of initiative and creativity while tackling difficult tasks.
- Applied effective time management techniques to meet tight deadlines.
- Demonstrated respect, friendliness and willingness to help wherever needed.
Mill Manager Project Vulindlela
Sappi Southern Africa Pty Ltd
Umkomaas
07.2019 - 03.2020
- Implemented strategies for integration of new plant into existing processes.
- Defined responsibilities, duties and roles of each team member.
- Developed and trained junior team members by leveraging industry experience to achieve optimal project strategy.
- Recruited, hired, facilitated training and supervised resources to staff project production team.
- Reduced fixed costs by R6 million per year.
Mill Manager Pulp Finishing
Sappi Southern Africa Pty Ltd
Umkomaas
01.2018 - 06.2019
- Oversaw management of pulp finishing line to maximize sustainable quality and production output, safety of employees and contractors.
- Mitigated business risks by working closely with staff members and assessing performance.
- Reduced operational risks while organizing data to forecast performance trends.
- Scheduled employees for shifts, taking into account customer demand and employee strengths.
- Achieved 5 production records in one year.
Mill Manager Recovery Boiler and Turbines
Sappi Southern Africa Pty Ltd
Umkomaas
07.2013 - 12.2017
- Overall management woodyard, digesters and recovery plant operations to maximize sustained cooking, steaming and power generation, safety of employees and contractors.
- Reduced operational risks while organizing data to forecast performance trends.
- Updated and resolved incidents and managed accessorial charges objectively while maximizing profit.
- Mitigated business risks by working closely with staff members and assessing performance.
- Improved recovery boiler steam production from 150 tons per day to 230 tons per day.
Operations Manager Recovery Boiler
Sappi Southern Africa Pty Ltd
Umkomaas
06.2010 - 06.2013
- Managed, coordinated and planned activities within two recovery boilers and activities impacting on other plant areas and planned activities within two recovery boilers and activities impacting on other plant areas.
- Set plant specific targets to achieve continuous improvement in production of pulp, steam, power generation, quality, health and safety, environment, maintenance, plant improvements and cost control.
- Mitigated business risks by working closely with staff members and assessing performance.
- Implemented process improvement to shape organizational culture, optimize procedures for higher efficiency and help company evolve and grow.
- Improved recovery boiler availability by 20%.
Production Manager Bleaching
Sappi Southern Africa Pty Ltd
Umkomaas
06.2007 - 05.2010
- Responsible for plant efficiency through process controlling and providing cost effective, efficient and comprehensive production, technical service and safety of employees and contractors.
- Coordinated activities required to bring product to market, aligned teams and bridged gaps between different functions.
- Reviewed work for quality and compliance with company standards and design specifications.
- Managed continuous improvement initiatives to drive gains in quality, flow, and output.
SHEQ Superintendent
Sappi Southern Africa Pty Ltd
Umkomaas
07.2005 - 05.2007
- Conducted plant inductions and specific plant orientation
- Conducts operator competency training and all other training and licenses.
- Trained workers in proper methods, equipment operation and safety procedures.
- Inspected equipment and tools used for safe operation.
- Prepared and submitted reports on job progress and safety conditions to upper management.
- Investigated and reported on accidents, injuries and near-miss incidents.
Shift Superintendent
Sappi Southern Africa Pty Ltd
Umkomaas
10.2004 - 06.2005
- Prepared shift summary reports for supervisor and communicated regularly on goals and progress.
- Delivered superior training and leadership to teams to boost performance and help team members achieve performance targets.
- Scheduled staff shifts to secure adequate coverage and productive workflows.
- Resolved conflicts between employees to maintain positive and productive work environments.
Senior Process Controller
Sappi Southern Africa Pty Ltd
Umkomaas
03.1997 - 09.2004
- Adhered to security measures and procedures to promote health and safety of all employees.
- Handled troubleshooting of operational issues, ceasing operations whenever conditions were hazardous.
- Monitored product quality at all stages of production.
- Identified issues, analyzed information and provided solutions to problems.
Field Operator
Sappi Southern Africa Pty Ltd
Umkomaas
01.1992 - 02.1997
- Safely operated equipment and ensured optimum production thereby reducing downtime.
- Checked returned equipment for damages or maintenance needs and returned to storage.
- Maintained company equipment assets with regular maintenance, cleaning and repairs.
- Conducted job safety analysis for each assignment and logged results.
Assistant Operator
Sappi Southern Africa Pty Ltd
Umkomaas
01.1987 - 12.1991
- Achieved maximum output of production with desired quality while maintaining clean and safe working area.
- Set-up operational activities by obtaining materials for impending job, checking against production order for accuracy and assembling required elements.
- Covered operators during breaks to reduce operational delays and maintain production schedule.
- Recorded products and quantities produced, gauge readings and operating times to support reporting, data controls and operational decision support.
Education
Bachelor Of Arts - Business Management
University of Lincoln
United Kingdom 02.2013 - 12.2015
Senior Management Development Programme - Business Administration And Management
University of Stellenbosch Business School
Cape Town 07.2013 - 11.2013
Management Development Programme - Business Administration And Management
University of Stellenbosch Business School
Cape Town 02.2013 - 06.2013
National N6 Certificate - Pulp And Paper
Pretoria West Technical College
Pretoria 01.2001 - 12.2002
Skills
Analytical and Critical Thinking
Negotiation
Problem-Solving
Results Oriented
Business Acumen
Conflict management
Interpersonal Skills
Active Listening
Staff training/development
Timeline
Mill Manager Dissolving Pulp
Sappi Southern Africa Pty Ltd
04.2020 - Current
Mill Manager Project Vulindlela
Sappi Southern Africa Pty Ltd
07.2019 - 03.2020
Mill Manager Pulp Finishing
Sappi Southern Africa Pty Ltd
01.2018 - 06.2019
Senior Management Development Programme - Business Administration And Management
University of Stellenbosch Business School
07.2013 - 11.2013
Mill Manager Recovery Boiler and Turbines
Sappi Southern Africa Pty Ltd
07.2013 - 12.2017
Bachelor Of Arts - Business Management
University of Lincoln
02.2013 - 12.2015
Management Development Programme - Business Administration And Management
University of Stellenbosch Business School
02.2013 - 06.2013
Operations Manager Recovery Boiler
Sappi Southern Africa Pty Ltd
06.2010 - 06.2013
Production Manager Bleaching
Sappi Southern Africa Pty Ltd
06.2007 - 05.2010
SHEQ Superintendent
Sappi Southern Africa Pty Ltd
07.2005 - 05.2007
Shift Superintendent
Sappi Southern Africa Pty Ltd
10.2004 - 06.2005
National N6 Certificate - Pulp And Paper
Pretoria West Technical College
01.2001 - 12.2002
Senior Process Controller
Sappi Southern Africa Pty Ltd
03.1997 - 09.2004
Field Operator
Sappi Southern Africa Pty Ltd
01.1992 - 02.1997
Assistant Operator
Sappi Southern Africa Pty Ltd
01.1987 - 12.1991