SEPITSI MONTGOMERY CHEPAPE

• Lead the design and implementation of metal casting training programs, improving the workforce's ability to produce high-quality castings efficiently.
• Collaborate with technical experts, production managers, and engineers to create training materials, standard operating procedures (SOPs), and safety guidelines.
• Conduct hands-on training sessions, demonstrating best practices in sand casting, die casting, lost-wax casting, and other metal casting processes.
• Oversee the selection and installation of casting equipment for training purposes, ensuring that all tools align with industry standards.
• Develop and monitor KPIs to measure training effectiveness, including productivity rates, error reduction, and participant satisfaction.
• Ensure all training programs comply with safety standards and regulatory requirements (OSHA, ISO, etc.).
• Managed a team of 4 trainers, coordinating schedules, materials, and resources to optimize training delivery and effectiveness.
• Reduced casting defects and increased overall production efficiency following implementation of enhanced training programs.

• Operate and maintain laboratory equipment including CNC machines, 3D printers, test chambers, and universal testing machines.
• Assist in designing and developing mechanical test procedures to support engineering research and product development.
• Collect, analyze, and document test data to prepare reports and offer insights for engineering teams.
• Perform routine calibration and maintenance of mechanical testing systems to ensure accuracy and reliability.
• Collaborate with engineers and researchers to develop prototypes and troubleshoot issues during testing.
• Ensure adherence to safety standards and OSHA guidelines to maintain a safe lab environment.
• Manage inventory of materials and equipment, ensuring the lab is stocked with necessary supplies.

• Assisted in the design and prototyping of mechanical parts and assemblies for new product development.
• Supported senior engineers in performing technical analysis and simulations, including FEA and CFD.
• Created 2D and 3D models for components, assemblies, and layouts using AutoCAD and SolidWorks.
• Contributed to the testing and validation of prototypes, ensuring they met design and functional requirements.
• Collaborated with the manufacturing team to troubleshoot production issues and make design adjustments as needed.

Key Achievements:

• Played an instrumental role in the redesign of a key component that resulted in improved reliability and performance for the final product.
• Assisted in achieving a 30% reduction in lead time for design validation.

• Design, develop, and fabricate mechanical components for various machinery and systems.
• Operate CNC machines, lathes, milling machines, and other precision tools to manufacture mechanical parts.
• Perform accurate fitting, assembly, and installation of components while ensuring the highest standards of quality and precision.
• Troubleshoot and repair mechanical equipment, including pumps, motors, and valves, ensuring optimal functionality and minimal downtime.
• Collaborate with cross-functional teams to develop technical drawings and specifications for new projects.
• Inspect components for compliance with tolerances and safety standards.
• Manage maintenance schedules to ensure the longevity of equipment and machinery.
• Conduct training sessions for junior staff and apprentices in fitting and turning techniques.

• Enhanced product performance through rigorous testing, analysis, and optimization of mechanical components.
• Developed CAD drawings to support prototype designs.
• Read and interpreted blueprints and created engineering drawings and sketches.
• Developed manufacturing drawings and oversaw teams of technicians in construction of systems.
• Delivered presentations to stakeholders highlighting key project milestones, achievements, and future plans for ongoing development efforts.
• Ensured adherence to quality standards and regulatory requirements by developing comprehensive testing plans for all design implementations.