Emmanuel Sandile Ngubo

Planned and Preventive maintenance : Aim for eliminating breakdowns, reducing down time, ZERO safety related incidents and improving machine availability to 94%.

Day to day running of the services, utilities & production equipment (Compressors, vacuum pumps, boilers, nitrogen generation)

• Dry bulk handling ingredients Buhler SCADA (flour, sugar mill)
• Liquid bulk handling (oil, fat)
• Bulk conveyance systems (blowers, pipes, silos)
• Fire systems maintenance (ASIB, MARSH)(pump house, valve banks, reticulation)
• Raw water management (Tanks, pumps, filtration )
• Hot water generation & management (Heat pump, hot water generator, pumps)
• AIB audit compliance, FSSC compliance, GMP, Quality at source, ISO14000, ISO9001, ASIB audit.
• Site safety team member.
• Food safety team member. (engineering for food safety, food safety standards, internal food safety audit team)
• Building maintenance (building, extraction fans, roof maintenance, yard maintenance, ablutions)
• Mechanical maintenance activities at mixing plant (dough mixers, rotary valves, tippers)
• Goods lift maintenance - Schindler (annexure) & Scissor lifts maintenance
• Lifting equipment maintenance as per LMI requirements (electric hoists, lifting tackles, man cages, ladders, platforms)
• Forklifts maintenance and management.
• Water treatment plant maintenance and management (effluent plant reconciliation as per government requirements)
• Shutdown readiness and execution.
• Spare parts management (stores reconcile, adhoc ordering, spares movement, new spares addition)
• Procedures update (SOP, work instruction)
• Budgeting and CAPEX
• Artisan management (time keeping, disciplinary procedures

• Day to day running of engineering duties In the workshop and for the plant.
• Artisan & artisan assistants management (time keeping, overtime, disciplinary upkeep)
• Artisan utilization on Shop floor.
• Job cards allocation for PM work.
• OHS team for the site.
• Quality team ensuring site compliance (FSSC, GMP)
• Execution of projects, physically work on Floor to assist artisans.
• Square & round can seamer maintenance.
• Label applicator machines.
• Shrink wrapping machines (Ace-pack, over wrappers)
• Meat blenders, grinders, mincing and filling)
• Meatball former & Vienna making machine.
• Conveyor systems (modular, silicone belts)
• Manage utilities (Compressors, vacuum pumps, water Treatment) use of DMS for CMMS.
• GMP rollout.
• LMC in the workshop.
• Palletizers, de-palletizers

• AIM: Site OEE and EMU upkeep through WCM practices (safety, focussed improvements, team management, asset care, autonomous maintenance)
• Line monitoring for mechanical Performance (machine availability)
• PRAGMA systems implementation. (RCA, 5Y)
• Co-ordinate fitters to break down & work arising.
• Spares management.
• Maintenance spend monitoring.
• Workshop management (workshop tools, artisan tools, 5S)
• Coaching Fitters and apprentices.
• Implementation and Roll out of operations excellence best practices.
• Ordering of Spares and liaise with suppliers.
• Physically work On the shop floor.
• Monitoring the plant services Department (compressors, vacuum pumps, Chillers, scrap fans and baling presses, water Treatment plant (DI and effluent water), cooling towers)
• Attend Meetings with production teams.
• Services contractor management.
• SHER activities & Coordination of daily work allocation to artisans.
• Job cards management through CMMS (JDE), Work planning and scheduling with the Maintenance planner.
• Develop safe work Procedures.
• Conduct root cause analysis with Team and follow up on 5Ys on mini breakdowns,
• Shut down activity execution.
• Building Maintenances coordination (roof repairs, air Systems, yard maintenance, plumbing work and Fencing).
• Forklifts management.
• Site car pools.
• Lifting equipment maintenance (hoists, tackles)
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• Preventative maintenance on the can Manufacturing high-speed line
• Autonomous maintenance and planned line maintenance during shutdowns
• Use of CMMS (JDE) for capturing work orders and maintenance plan
• Adhoc spares ordering.
• Maintain conveyors.
• Curing ovens.
• UV systems Drives.
• Pumps, scrap handling systems.
• Water Treatment 7 effluent plant.
• Assist in the line during labour Shortages.
• machine rebuilds, dry wall presses.
• Technical support on recurring breakdowns.
• Machine improvement plans.
• Develop SOPs, Perform job observations on artisans and artisan Day to day support and coaching.

• Trained at a heavy engineering machine shop
• Servicing the sugar mills, paper mills, automotive Industry (Toyota)
• Yard maintenance of cranes 2T-30T SWL)
• Overhaul pumps and valves.
• Ship repairs and maintenance
• Pipe fitting
• Fabrication workshop activities
• Welding
• GAS cutting