Raouel Jonck

• Improved product quality with stringent quality control measures, detailed inspections, and employee training.
• Planned and organized production schedules and assessed project and resource requirements.
• Optimized inventory management systems to reduce excess stock levels while maintaining adequate supplies for uninterrupted production activities.
• Enhanced equipment reliability by implementing preventive and predictive maintenance programs.
• Monitored priorities and liaised between maintenance team and management, delegating tasks to complete on time.
• Reviewed technical documentation to complete equipment maintenance and repair.
• Contributed to development, implementation, and execution of maintenance programs.
• Created and implemented maintenance program to optimize operational efficiency and reduce downtime.
• Established and documented protocols for preventive maintenance procedures, decreasing equipment issues, and reducing downtime.
• Managed efficient teams of up to 32 employees.
• Worked frequently with mechanical ,electrical,electronic and instrumentation systems to complete knowledgeable inspections and skilled repairs.
• Rolled out improved training programs for maintenance employees.
• Conducted root cause analysis on equipment failures, leading to proactive measures that prevented future incidents.
• Led major capital projects from inception to completion, ensuring on-time delivery within budget constraints.
• Improved safety records with thorough training and adherence to regulatory standards for all team members.
• Championed environmental stewardship initiatives throughout the organization, resulting in significant waste reduction efforts across various processes.
• Facilitated cross-functional collaboration between departments to address complex operational challenges effectively.
• Developed cost-effective solutions for recurring issues, reducing repair expenses over time.
• Established strong relationships with vendors, ensuring timely delivery of parts and services as needed.
• Coached team members to enhance technical skills and promote professional growth within the department.
• Optimized spare parts inventory management, reducing carrying costs while maintaining adequate stock levels for critical components.
• Ensured smooth operations during scheduled shutdowns by meticulously planning and coordinating maintenance activities.
• Streamlined work processes by closely monitoring performance metrics and identifying areas for improvement.
• Reduced downtime by effectively managing maintenance team schedules and prioritizing tasks.
• Designed custom tools and fixtures to improve overall productivity during routine maintenance tasks.
• Promoted a culture of teamwork and accountability within the maintenance department, fostering a positive work environment for all staff members.
• Coordinated preventative maintenance schedules, verifying equipment safety and function.
• Observed guidelines, specifications, and detailed instructions to meet strict operational and maintenance regulations.
• Analyzed and identified equipment failure root causes and initiated correction actions.
• Completed partial or full dismantling of equipment to quickly repair or replace defective components and restore functionality.
• Increased productivity by reducing downtime, budgeting effectively, allocating tasks, and maintaining high standards of safety and work quality.
• Paid close attention to guidelines, specifications, and detailed instructions to continuously adhere to strict operational and maintenance regulations.
• Provided guidance to management regarding project bids for onsite improvements.
• Created and maintained daily and weekly reports for upper management.
• Scheduled and oversaw maintenance, repair and installation activities.
• Kept watchful eye on equipment inventories, optimizing work readiness and aligning supplies with specifications for each job.
• Procured pricing information from various vendors to support cost-effective purchasing.

• Performed electrical and mechanical repairs of production equipment to minimize downtime.
• Troubleshot equipment breakdowns and performed preventive maintenance.
• Followed work orders and specifications for machine and equipment replacement, repair, or maintenance.
• Improved equipment functionality by conducting regular maintenance checks and repairs.
• Reduced downtime by quickly diagnosing and resolving technical issues on machinery.
• Inspected and maintained equipment to keep items in top working condition.
• Followed safety protocols to minimize workplace accidents.
• Completed daily, weekly, and monthly checklists on building equipment to maintain records of scheduled maintenance procedures.
• Trained new employees on proper use and care of tools, machinery, and safety protocols.
• Used problem-solving skills to alleviate issues efficiently with minimal supervision.
• Operated varied hand and power tools to complete repairs.
• Successfully completed complex repair tasks within tight deadlines, minimizing disruptions to daily operations.
• Contributed to a safer work environment, promptly addressing any identified hazards or concerns.
• Enhanced safety measures by performing routine inspections and identifying potential hazards.
• Ensured smoother operations, maintaining accurate records of all maintenance activities.
• Quickly responded to internal service calls regarding malfunctioning equipment and completed repairs.
• Replaced worn or broken parts on machines and equipment.
• Performed preventive maintenance and repairs on various types of equipment.
• Completed preventive maintenance on machines to enhance production and maintain quality.
• Repaired and replaced pumps, valves and motors.
• Inspected, tested and adjusted mechanical and electrical systems to facilitate proper functioning.
• Diagnosed and repaired complex mechanical and electrical systems.
• Executed tasks within time and budget constraints.
• Reported issues to property manager so effective resolutions could be put into place.
• Equipment worked on:

Injection moulding

M/C (Demag)

Automation for injection moulding machines

Auto print M/C

Extruders

Water and oil heaters

Sprue pickers (Roborts)

Hopper loaders

Granulators

Winders (material)

PLC

Packaging machines

Cooling System (water)

Sealing machines

• Maintained mechanical, electrical and pneumatic systems to keep systems working together correctly.
• Replaced defective parts of machines and adjusted clearances and alignment of moving parts.
• Enhanced equipment reliability by performing regular maintenance and repairs on industrial machinery.
• Improved workplace safety with diligent adherence to protocols, lockout/tagout procedures, and hazard identification.
• Read and interpreted blueprints and schematics to understand machinery design and layout.
• Adhered to all workplace safety policies, regulations and compliances.
• Aligned and leveled machines using precision measuring instruments to avoid unnecessary wear and tear.
• Ensured proper lubrication of moving components by adhering to a strict preventive maintenance schedule based on manufacturer recommendations.
• Inspected and examined all machinery and equipment to detect malfunctions or irregularities.
• Reduced downtime for production lines by swiftly diagnosing and troubleshooting mechanical issues.
• Mentored junior millwrights as they acquired new skills and gained familiarity with complex industrial machinery operations.
• Installed stationary industrial machinery and mechanical equipment according to layout plans.
• Operated machine tools to fabricate parts during overhaul, maintenance, or setup of machineries.
• Reviewed technical documentation such as blueprints, schematics, and manuals to accurately assess equipment conditions or plan for maintenance activities.
• Adeptly utilized a range of hand tools, power tools, and precision measuring instruments to ensure accurate workmanship in all tasks.
• Troubleshot machinery problems and suggested accurate repairs.
• Training of Appprentices.

Equipment worked on:

Rectifiers

Eccentric presses

Hydraulic presses

Electric ovens

Overhead cranes

Spot welders

Spring turning machines

Coil winders

Plating plants

Compressors

PLC and drive systems

Electric motors

Pumps and gearboxes

Heaters, sensors, probes

Injection moulding machines

(Engel)

Photo beans (Emitter and receivers)

• Self-motivated, with a strong sense of personal responsibility.
• Excellent communication skills, both verbal and written.
• Proven ability to learn quickly and adapt to new situations.
• Skilled at working independently and collaboratively in a team environment.
• Worked well in a team setting, providing support and guidance.
• Passionate about learning and committed to continual improvement.
• Managed time efficiently in order to complete all tasks within deadlines.
• Assisted with day-to-day operations, working efficiently and productively with all team members.
• Worked effectively in fast-paced environments.
• Worked flexible hours across night, weekend, and holiday shifts.
• Demonstrated respect, friendliness and willingness to help wherever needed.
• Strengthened communication skills through regular interactions with others.
• Paid attention to detail while completing assignments.
• Organized and detail-oriented with a strong work ethic.
• Learned and adapted quickly to new technology and software applications.
• Resolved problems, improved operations and provided exceptional service.
• Proved successful working within tight deadlines and a fast-paced environment.
• Used strong analytical and problem-solving skills to develop effective solutions for challenging situations.
• Participated in team projects, demonstrating an ability to work collaboratively and effectively.

Equipment worked on:

Hydraulic presses

Pneumatic presses

Abb Robots

Fully automated cells

Coating machines

Load cells

Frequency inverters

(Moeller, Siemens, Omron)

PLC (Moeller, Siemens)

Ovens (Electrical)

Dust extractors

Pumps

Gearboxes

Motors

Power supplies

Generators

Compressors

Welding machines

Power tools

Speed bursting machines

Balancing machines

Automated test machines

Pneumatic cylinders and

Valves (Festo)

Hydraulic power packs

Pressure-Safety Valves

Battery charges

Proximity switches

Thermo-couples and ____

Temperature controllers

• Maintained mechanical, electrical and pneumatic systems to keep systems working together correctly.
• Replaced defective parts of machines and adjusted clearances and alignment of moving parts.
• Enhanced equipment reliability by performing regular maintenance and repairs on industrial machinery.
• Used hoisting and rigging equipment to move heavy machinery and equipment.
• Improved workplace safety with diligent adherence to protocols, lockout/tagout procedures, and hazard identification.
• Read and interpreted blueprints and schematics to understand machinery design and layout.
• Adhered to all workplace safety policies, regulations and compliances.
• Aligned and leveled machines using precision measuring instruments to avoid unnecessary wear and tear.
• Ensured proper lubrication of moving components by adhering to a strict preventive maintenance schedule based on manufacturer recommendations.
• Inspected and examined all machinery and equipment to detect malfunctions or irregularities.
• Reduced downtime for production lines by swiftly diagnosing and troubleshooting mechanical issues.
• Operated machine tools to fabricate parts during overhaul, maintenance, or setup of machineries.
• Estimated time and materials for projects to assist management in making informed decisions on project budgets.
• Design and install electrical distribution boards on Hydraulic presses.

Equipment Worked on:

Hydraulic Presses

Power Saws

Sand Blast Machines

Shot Blast Machines

Intermixers(screw mixers for

Rubber)

Extrusion Machines

Elements and Heaters

Agitators

Frequency inverters

Lathes

Welding Machines

Pumps and motors and

Gearboxes

Punches (Electrical)

• Installed stationary industrial machinery and mechanical equipment according to layout plans.
• Adhered to all workplace safety policies, regulations and compliances.
• Inspected and examined all machinery and equipment to detect malfunctions or irregularities.
• Operated machine tools to fabricate parts during overhaul, maintenance, or setup of machineries.
• Maximized asset life through diligent preventive maintenance efforts, averting costly breakdowns and prolonging equipment usage periods.
• Streamlined repair processes by developing detailed troubleshooting guides for various equipment types.
• Stayed up-to-date on industry advancements by participating in continuing education opportunities related to millwright work.
• Delivered timely emergency repairs to minimize production disruptions, swiftly identifying issues and implementing solutions.
• Assisted in new equipment installations, collaborating closely with engineers to ensure proper setup and operation.
• Maintained mechanical, electrical and pneumatic systems to keep systems working together correctly.
• Replaced defective parts of machines and adjusted clearances and alignment of moving parts.
• Read and interpreted blueprints and schematics to understand machinery design and layout.
• Made repairs and modified equipment by welding, soldering and brazing to avoid production delays.
• Installed, repaired and maintained automated systems in accordance with safety regulations.
• Troubleshot machinery problems and suggested accurate repairs.
• Performed routine inspections and maintenance to optimize machinery performance.
• Documented repairs and maintenance activities to create reports for management.

Equipment Worked On:

Vertical boring mills

Horizontal boring mills

Macaubers

Sand Cannons

Shakeouts (vibrators)

Electrical ovens (Hoods)

Furnaces arc and induction)

Overhead Cranes

Pumps

Electrical Motors

Gearboxes

Welding Machines

Dust Extractors

Extraction fans