Summary
Overview
Work History
Education
Skills
Certification
Timeline
Generic
Nomakhosi Ngcongwane

Nomakhosi Ngcongwane

Process Artisan (DCS Panel Operator/Boardman)
Secunda

Summary

With 18 years of hands-on experience in various operational capacities within
Sasol, in integrated chemicals and energy production, I bring a wealth of expertise in
refining production and process control. Throughout my tenure, I have honed my skills
as a Process Artisan, specializing in DCS Control Room Operations, particularly in the
Distillate Hydrotreating Unit (DHT), which it's primary purpose is producing diesel.
In my role within the Energy Operations and Technology Business Unit, I have played
integral roles in ensuring the safe and efficient production of diesel, Operating within the Distillate Hydrotreating Unit (DHT), I've mastered the intricacies of its three main
sections: the Reaction section, Fractionation section, and Hydrogen compression system,
each vital in achieving our production goals.
As a Panel Operator, my responsibilities encompass continuous monitoring and control
of process performance using advanced distributed control systems. I meticulously
review laboratory sample results, analyze trends, and implement necessary adjustments
to optimize production efficiency. From managing start-ups and shutdowns to swiftly
addressing emergencies, I am adept at maintaining operational integrity under varying
conditions.
In addition to my role as a Panel Operator, I excel as a Field Operator, where I am
entrusted with crucial tasks such as equipment start-ups, inspections, and product line
management. My commitment to safety is unwavering, demonstrated through proactive
hazard identification, equipment defect reporting, and adherence to stringent safety
protocols.
Moreover, my experience extends to leadership roles, having served as an Acting Shift
Group Leader, where I facilitated shift meetings, coordinated permit issuance, and
collaborated closely with maintenance teams to ensure seamless operations during
turnaround shutdown periods.
With a proven track record of delivering operational excellence and a deep-seated
commitment to safety and efficiency, I am eager to leverage my expertise to contribute
to the continued success of Sasol. I am excited about the prospect of applying my skills
and leadership to drive innovation and foster a culture of excellence within your organisation.

Overview

18
18
years of professional experience
12
12
years of post-secondary education
4
4
Certifications
5
5
Languages

Work History

Acting Shift Supervisor

Sasol
02.2023 - Current
  • Responsible for working closely with the operation team and ensuring that quality & quantity of products are obtained as per requirement.
  • Overseeing and monitoring the process equipment and its supporting system for maintaining in healthy condition
  • Overseeing and monitoring production activities to ensure quality output is on-time, according to required specifications and results oriented and be able to meet production KPIs.
  • Responsible for ensuring all production activities are conducted according to company standards for workmanship and quality
  • Ensure that all activities are performed according to product standards, regulatory and company guidelines for safety.
  • Responsible for ensuring all reporting personnel are adequately trained to perform assigned tasks
  • Coordinate with maintenance planner, mechanical, electrical and instrument disciplines in PDR meeting to plan the execution of the work
  • Lead the team efficiently and maintain the good working atmosphere
  • Comply with SHE procedures in your area of control.
  • Co-ordinate work with maintenance department Emergency control communication, maintaining the logbook and history
  • Refer to MSDS of materials for safe handling and storage and follow safe working
  • Train and educate the production team to comply HSE practice/procedure
  • Report any near miss/accident directly to your supervisor in your area
  • Plan the day's work and create work permits according to (Permit RSA) standards.
  • Maintain compliance with company policies, objectives, and communication goals.
  • Create successful work schedules for each team member to maintain deadlines and fully staff shifts.
  • Apply strong leadership talents and problem-solving skills to maintain team efficiency and organize workflows.
  • Report plant statuses to management during normal operations and during plant upsets

Process Artisan (DCS Control Room Operator)

Sasol
04.2015 - Current
  • Starting-up and shutting down of the plant on the panel in preparation of major shutdowns.
  • Monitor compliance with plant procedures, safety and sanitation protocols as well as government regulation
  • Review trends of systems to detect potential problems before they occur
  • Apply mechanical fundamentals to properly operate and maintain the performance of the equipment within their area of responsibility.
  • Review and following all production standard operating procedures and job analyses.
  • Review and following all safety rules, procedures, and practices for the safety of themselves, other employees and contractors.
  • Support the safety culture at the plant by participating in safety programs, which includes pre-job hazard evaluations and person-to-person contacts.
  • Support environmental, safety, and health efforts at the plant.
  • Assist in troubleshooting automation and operational issues
  • Making minor repairs to equipment and initiate maintenance action when needed utilizing the SAP work notification process
  • Notify maintenance, engineering and other auxiliary personnel regarding equipment malfunctions and troubleshoot process issues as needed.
  • Responsible for producing on-spec products that are completed and accurate utilizing both electronic and manually recorded data
  • Ensure manufacturing area and control systems are audit ready at all times
  • Cooperate with management and colleagues on site to provide a safe and healthy working environment
  • Report all personal injuries, near misses, and accidents, however minor, to their supervisor
  • Adjust manual controls or override automatic controls (when directed) to bring equipment into recommended or prescribed operating ranges, switch to backup equipment or systems or to shut down equipment
  • Perform other duties as requested by the Shift Supervisor
  • Compile reports analyzing performance data and presented findings and results.
  • Handle emergencies quickly on the panel in the control room and adhere to EOP (emergency operating procedures)
  • Troubleshoot the unit when there’s upsets and bring it to normal operating level on the panel in the control room
  • Monitor product quality continuously and make necessary adjustments on the panel to keep product within the specification
  • Maintain desired production rates and yields of the unit and adhere to OWAP (Operate within Agreed limits)
  • Load defect notifications on SAP system and report them to the supervisor ensure field operators sign start-up checklist before starting any equipment on the unit to avoid mistakes
  • Perform BBS (Behavioral Based Safety) when there’s work taking place on the unit and ensure IMS inspection is done accordingly
  • Follow standard operation procedures (Standard Operating Procedures) and adhere to management of change (Management of Change's)
  • Comply to SHE requirements (protect the environment by avoiding flaring a lot, spillages and etc)
  • Perform RCA and Hazard Identification
  • Train junior operators and declare them competent to perform task according to Standard Operating Procedures
  • Reduce production downtime through quick problem-solving and rapid equipment repairs, eliminating excessive use of outside repair vendors and overtime

Refinery Field Operator

Sasol
01.2006 - Current
  • Operate and monitor plant machinery and equipment to ensure efficient and safe production
  • Perform routine inspections and preventative maintenance to identify and resolve any issues
  • Ensure compliance with safety regulations and company policies
  • Monitor and control process variables to meet production targets
  • Troubleshoot equipment malfunctions and perform necessary repairs
  • Maintain accurate records and documentation of plant operations and equipment maintenance
  • Collaborate with team members to optimize plant performance and productivity
  • Report alarms and take appropriate action
  • Conduct job safety analysis for each assignment and logged results.
  • Work with panel operators to verify operation of equipment
  • Maintain company equipment assets with regular maintenance, cleaning and repairs and good housekeeping on plants
  • Take routine chemical samples as per schedule & do two hourly Dr solution test on the light diesel product
  • Ensure manufacturing area and control systems are audit ready at all times
  • Cooperate with management and colleagues on site to provide a safe and healthy working environment
  • Report all personal injuries, near misses, and accidents, however minor, to their supervisor
  • Read meters and gauges or automatic recording devices at specified intervals to verify operating conditions
  • Adjust manual controls or overrides automatic controls (when directed) to bring equipment into recommended or prescribed operating ranges, switch to backup equipment or systems or to shut down equipment
  • Start/stop equipment as per console operator’s instruction & prepare equipment to be safe for maintenance
  • Report any deviation to supervisor or console operator
  • Complete a logbook and present it to shift reliever
  • Follow instruction by Console operator or supervisor when commissioning or decommissioning the unit
  • Modify controls to regulate temperature, pressure, feed, and flow of liquids and gases while monitoring outcomes and promoting successful processing
  • Follow safety processes and protocols while moving hazardous chemicals and operating heavy machinery to avoid and accidents


  • Machinery Operated:
  • KR Hydrogen Booster Compressors
  • Reactors (exothermic reaction)
  • Fractionation Columns
  • Centrifugal/ Multi-stage Pumps
  • Reciprocating Pumps
  • HT Charge Heater/Furnace
  • ES Heat Exchangers (Pre Heat/Cooler)
  • EA Fin fans (coolers/condensers)
  • Lube oil and Jacket Water system

Training Accounting Officer

Sasol Shared Service
05.2010 - 07.2010
  • Payment of accounts to service providers
  • Filing of Invoices on the SAP system

Education

Bachelor's Honours - Business Management

University of South Africa
Pretoria
01.2024 - Current

Bachelors of Commerce - Financial Management

University Of South Africa
Pretoria
01.2020 - 11.2023

Certificate in Financial Performance & Control Management - Accounting And Finance

University of South Africa
Pretoria
01.2015 - 07.2015

National Diploma - Cost & Management Accounting

Vaal University of Technology
Secunda Campus
01.2004 - 11.2009

National Diploma - Cost & Management Accounting

Tshwane University of Technology
Pretoria
01.2003 - 11.2003

National Certificate - Accounting

Tshwane University
Pretoria
01.2002 - 11.2002

Skills

Strong analytical & problem solving-skills

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Certification

Further Education & Training Certificate : Chemical Operations (NQF Level 4)

Timeline

Bachelor's Honours - Business Management

University of South Africa
01.2024 - Current

Workplace Couch Certificate ; Chemical Operations

01-2024

Acting Shift Supervisor

Sasol
02.2023 - Current

Bachelors of Commerce - Financial Management

University Of South Africa
01.2020 - 11.2023

Further Education & Training Certificate : Chemical Operations (NQF Level 4)

06-2017

National Certificate: Chemical Operations (NQF Level 3)

06-2017

National Certificate: Chemical Operations (NQF Level 2)

06-2017

Process Artisan (DCS Control Room Operator)

Sasol
04.2015 - Current

Certificate in Financial Performance & Control Management - Accounting And Finance

University of South Africa
01.2015 - 07.2015

Training Accounting Officer

Sasol Shared Service
05.2010 - 07.2010

Refinery Field Operator

Sasol
01.2006 - Current

National Diploma - Cost & Management Accounting

Vaal University of Technology
01.2004 - 11.2009

National Diploma - Cost & Management Accounting

Tshwane University of Technology
01.2003 - 11.2003

National Certificate - Accounting

Tshwane University
01.2002 - 11.2002
Nomakhosi NgcongwaneProcess Artisan (DCS Panel Operator/Boardman)