Mvelisi Zotshana
MECHANICAL ENGINEER
Gqeberha
Summary
I am an experienced mechanical engineer with a solid foundation in process engineering, quality assurance, and technical testing within the automotive industry. With hands-on expertise in CNC programming, CAD design, and adherence to ISO and IATF quality standards, I have successfully led projects that enhance production efficiency and ensure product compliance. Known for my analytical skills and proactive approach, I am dedicated to implementing process improvements and maintaining high safety and quality standards across manufacturing operations.
Overview
6
6
years of professional experience
Work History
AIRBAG TEST ENGINEER
VOLKSWAGEN GROUP SOUTH AFRICA
10.2023 - 10.2024
- Analyzed and resolved issues with failed test center equipment
- Oversaw airbag testing compliance according to ISO 17025 standards
- Led CAD design projects for test facility equipment, including jigs and fixtures
- Monitored maintenance budgets and ensured cost-effective spending
- Ensured calibration and certification of test equipment as per ISO 9001
- Prepared and managed process documents, including work instructions
- Installed and maintained machinery following OHSE Act standards
- Prepared climatic chambers and programmed equipment for airbag testing
- Designed test rigs and performed risk assessments for test processes
- Utilized Wonderware and PVF4 software for data and camera setups in testing
JUNIOR PAINT-SHOP TECHNICIAN
CRH AFRICA / ADIENT P PANTHER CAPITAL
01.2022 - 09.2023
- Maintained the E-Coat facility and monitored production quality
- Ensured quality standards for production parts and met target goals
- Managed and executed projects for various test parts
- Performed quality tests on parts to meet specification standards
- Conducted salt spray and solid testing on production materials
- Carried out inspections, including first-off and last-off checks
- Participated in facility meetings to address production challenges
- Developed action plans to minimize rework and enhance productivity
- Supervised facility maintenance for consistent quality outputs
- Tracked production performance against established quality metrics
JUNIOR PROCESS ENGINEER
CRH AFRICA / ADIENT P PANTHER CAPITAL
03.2020 - 12.2021
- Provided process documentation and created operating instructions
- Managed documents such as control plans, FMEA, and process flow diagrams
- Supported continuous improvement initiatives across production lines
- Analyzed and optimized cycle times for assembly processes
- Worked with cross-functional teams to implement process improvements
- Promoted quality by addressing scrap issues through alerts and visual aids
- Developed and issued process flow charts, control plans, and FMEA documents
- Ensured compliance with internal and customer-specific requirements
- Documented and evaluated suspect parts as per standard operating procedures
- Adhered to IATF 16949 Quality Management System (QMS) standards
MECHANICAL ENGINEER (PRACTICE 2)
VOLKSWAGEN GROUP SOUTH AFRICA
06.2019 - 12.2019
- Addressed customer complaints and collaborated with cross-functional teams to resolve issues
- Created and maintained documentation to report production errors and issues
- Implemented process improvements and new facility setups
- Conducted corrective actions using the 8D problem-solving methodology
- Applied Quality Management Systems (QMS) following ISO 9001 standards
- Performed root cause analysis using 5Y's technique for quality assurance
- Ensured process compliance and implemented quality checks
- Supported and implemented customer-driven quality initiatives
- Assessed product quality through documentation and feedback analysis
- Ensured standard operating procedures were followed across departments
MECHANICAL ENGINEER (PRACTICE 1)
VOLKSWAGEN GROUP SOUTH AFRICA
01.2019 - 06.2019
- Developed basic hand skills and applied basic CNC programming knowledge
- Gained welding experience (arc and oxyacetylene) and worked with industrial hydraulics and pneumatics
- Learned electro-hydraulics, electro-pneumatics, and advanced pneumatics
- Performed tasks in turning, milling, and fitting
- Conducted motor mechanics work, including gearbox and differential repairs
- Designed a PLC station to enhance automation processes
- Conducted basic robot programming
- Assisted in maintenance of mechanical equipment
- Engaged in problem-solving and troubleshooting mechanical issues
- Collaborated with cross-functional teams for project implementation
Education
National Senior Certificate - undefined
Ndaliso Senior Secondary School
National Diploma in Mechanical Engineering - undefined
Walter Sisulu University
Skills
Mechanical Engineering Fundamentals
CNC Programming
Welding Techniques (Arc and Oxyacetylene)
Industrial Hydraulics and Pneumatics
Electro-Hydraulics and Electro-Pneumatics
Advanced Pneumatics
Turning and Milling Operations
Motor Mechanics (Gearbox and Differential Repair)
PLC Station Design
Basic Robot Programming
Quality Assurance and Control
Customer Complaint Resolution
Documentation Creation and Management
Process Improvement and Optimization
8D Problem-Solving Methodology
Root Cause Analysis (5Y's Technique)
Quality Management Systems (ISO 9001, IATF 16949)
Process Documentation (Control Plans, FMEA, Process Flow)
Cycle Time Analysis
E-Coat Facility Maintenance
Quality Testing (Salt Spray, Solid Testing)
First-Off and Last-Off Inspections
Airbag Testing Compliance (ISO 17025)
CAD Design for Test Equipment
Test Rig Development and Risk Assessment
Excellent Communication Skills
Strong Team Collaboration
High Self-Motivation
Effective Project Management
Confident Assertiveness
Advanced Problem Solving
Exceptional Attention to Detail
High Adaptability
Excellent Time Management
Strong Quality Commitment
Continuous Improvement Focus
Proactive Cross-Functional Engagement
Strategic Analytical Thinking
Strong Safety Awareness
References
- Shamiel Johnson, Test Facility Specialist, Volkswagen Group South Africa, shamiel.johnson@vwsa.co.za, +27-41-996-6497
- Fredy Jones, Training Coordinator, Volkswagen Group South Africa, freddy.jones@wsa.co.za, +27-41-996-6466
- Wandisa Sididi, Quality Manager, Adient P Panther Capital, wandisa.sididi@adient.co.za, +27-62-481-2045
Timeline
AIRBAG TEST ENGINEER
VOLKSWAGEN GROUP SOUTH AFRICA
10.2023 - 10.2024
JUNIOR PAINT-SHOP TECHNICIAN
CRH AFRICA / ADIENT P PANTHER CAPITAL
01.2022 - 09.2023
JUNIOR PROCESS ENGINEER
CRH AFRICA / ADIENT P PANTHER CAPITAL
03.2020 - 12.2021
MECHANICAL ENGINEER (PRACTICE 2)
VOLKSWAGEN GROUP SOUTH AFRICA
06.2019 - 12.2019
MECHANICAL ENGINEER (PRACTICE 1)
VOLKSWAGEN GROUP SOUTH AFRICA
01.2019 - 06.2019
National Senior Certificate - undefined
Ndaliso Senior Secondary School
National Diploma in Mechanical Engineering - undefined
Walter Sisulu University