Mthokozisi Blessed Zwane
Process Engineer
Summary
Results-driven Process Engineer & Industrial Engineering Professional with over 5 years of experience in manufacturing and automotive industries. Proven expertise in optimizing production processes, leading cross-functional teams, and implementing lean manufacturing strategies to drive operational excellence. Strong background in process improvement, cost reduction, and data-driven decision-making. Adept at fostering collaboration between departments and aligning engineering strategies with business goals.
Overview
7
7
years of professional experience
Work History
Process Engineer
Hesto Harnesses
03.2022 - Current
- Led process improvements that enhanced production efficiency and reduced downtime
- Spearheaded the implementation of lean manufacturing principles, optimizing workflow and eliminating waste
- Developed quality control procedures ensuring compliance with industry standards and reducing defects
- Conducted cost analysis and optimized resource allocation, resulting in cost savings
- Provided technical leadership in cross-functional teams, supporting new product development and implementation
- Trained and mentored operators on new processes and best practices, enhancing skill development.
- Provided technical support for troubleshooting equipment issues, maintaining plant reliability and minimising operational disruptions.
- Designed and executed experiments to identify process improvements, leading to reduced costs and increased efficiency.
- Collaborated with cross-functional teams to improve product quality, resulting in increased customer satisfaction.
- Reduced production downtime by conducting thorough root cause analyses and implementing corrective actions.
- Implemented standardized work instructions, enhancing operator understanding of critical tasks and improving workflow consistency.
- Analyzed production data to predict trends and adjust strategies accordingly.
- Implemented continuous improvement program, leading to sustained enhancements in process efficiency and product quality.
Junior Process Engineer
Hesto Harnesses
02.2020 - 03.2022
- Designed efficient production line workflows, increasing output and improving throughput time
- Conducted time and motion studies to balance production lines and enhance productivity
- Implemented ergonomic design improvements and Kaizen methodologies for continuous improvement
- Developed and standardised SOPs, ensuring consistency in production processes.
- Evaluated equipment performance data, leading to informed decisions on process improvements.
- Contributed to cost-saving initiatives through rigorous analysis of resource usage across processes.
- Supported the implementation of new technologies, resulting in enhanced process performance.
- Participated in project reviews to enable ongoing status tracking and reporting.
- Developed products and prototypes for various types of product designs.
- Improved process efficiency by identifying bottlenecks and implementing solutions.
Industrial Engineering Trainee
Transnet Engineering
02.2018 - 01.2019
- Analyzed production line inefficiencies, identifying bottlenecks and implementing solutions
- Conducted workflow optimization and developed SOPs to streamline production
- Assisted in implementing 5S principles to improve workplace organization and efficiency
- Optimized manufacturing processes through the application of lean principles, reducing waste and overall production time.
- Documented and developed engineering procedures and processes.
Education
Bachelor of Technology - Industrial Engineering
Durban University of Technology
Durban 01.2019 - 1 2022
National Diploma - Industrial Engineering
Durban University of Technology
Durban 01.2015 - 1 2019
Grade 12 - undefined
Ithala High School
Skills
Process Optimisation
Lean Manufacturing
Kaizen
5S
Data Analysis
Statistical Process Control
Equipment Optimization
Cross-Functional Team Leadership
Project Management
Continuous Improvement Initiatives
Decision-Making
Problem-Solving
References
Siyabonga Mvuyana
Group Leader
078 137 8339
Athenkosi Mangunga
Production Manager
073 256 6605
Timeline
Process Engineer
Hesto Harnesses
03.2022 - Current
Junior Process Engineer
Hesto Harnesses
02.2020 - 03.2022
Bachelor of Technology - Industrial Engineering
Durban University of Technology
01.2019 - 1 2022
Industrial Engineering Trainee
Transnet Engineering
02.2018 - 01.2019
National Diploma - Industrial Engineering
Durban University of Technology
01.2015 - 1 2019
Grade 12 - undefined
Ithala High School