Mthandeni Duma

1. Manage IQ activities in relevant workshop : People, Process & Performance

2. Manage Internal NCR: Support NCR team to complete characterization until closure using Problem Solving methodology (e.g. QRQC)

3. Perform Defects per Unit ratio / External Demerit analysis to lead efficient Line Quality Animation with industrial cross function team

4. Support the decision for all Hand Overs (GO / NOGO) & keeps NO GO Veto Right in any case

5. Stop the production if needed for mandatory reason (e.g. Safety impact needed rework)

6. Participate to Criticality Matrix analysis & contribute to Process FMEA (Failure Mode & Effect & Analysis)

7. Lead FAR & Participate to FMR / SMR

8. Implement & Regularly update of Quality Control Plans during Pre & Serial manufacturing activities

9. Ensure availability of Car History Book & Compliance of the manufactured products before shipping

• Inspected raw materials and finished products to verify quality and disposed items that did not meet safety requirements.
• Performed thorough quality inspections of outgoing manufactured welded rolling stock equipment using NDT methods.
• Evaluated samples against standards by completing measurements, visual inspections, and other established tests.
• Improved product quality by conducting thorough inspections and identifying areas for improvement and participate in problem solving.
• Conduct regular process audits and initiate improvements plans with other support

Inspection of welds using Ultrasonic testing and Magnetic testing.

Report writing on outcomes of inspections and support welding experts during reworks of welding defects.

Working with welding experts in problem solving and root cause analysis.

• Organized work to meet demanding production goals in machining shop, using LEAN Manufacturing methods.
• Achieved higher product quality through rigorous adherence to standard operating procedures and quality control measures in railway equipment.
• Exceeded safety standards by consistently following guidelines and participating in regular safety training sessions and
• Contributed to cost reduction efforts by identifying areas of waste minimization and proposing effective solutions.

• Participated in regular audits to ensure compliance with regulatory requirements, supporting the organization''s commitment to maintaining high operational standards.
• Enhanced overall plant performance by identifying areas for improvement through regular data analysis and performance evaluations.
• Reduced downtime through proactive equipment maintenance and prompt troubleshooting of issues.
• Provided critical support during emergency situations, effectively deploying contingency plans to minimize disruptions to ongoing operations while safeguarding personnel safety at all times.
• Operation of the Digital Control System for process and quality control of the paper making process.