Summary
Overview
Work History
Education
Skills
Certification
Custom Section
References
Training
Work Preference
Timeline
Generic
Mpho Welhemina Tshabalala

Mpho Welhemina Tshabalala

Randfotein

Summary

Instrumentation Technician with significant experience at Sibanye Stillwater and Exxaro Zincor Base Metal. Expertise in optimizing air compressor performance, maintaining pumps, and troubleshooting S7 controllers. Skilled in designing power distribution systems, installing instruments, and conducting diagnostic tests. Strong focus on preventive maintenance, health and safety compliance, and fostering team collaboration to enhance operational efficiency.

Overview

21
21
years of professional experience
1
1
Certification
4
4
Languages

Work History

Instrumentation Technician

Sibanye Stillwater
08.2012 - 12.2025
  • Ensured Fridge plant operated according to required standards.
  • Monitored air compressor machines for optimal performance underground and surface.
  • Conducted maintenance on pumps and associated equipment at fridge plant and underground.
  • Performed troubleshooting and maintenance on S7 controllers (300, 400, 1200).
  • Executed quality inspections of control systems and newly installed instruments.
  • Designed power distribution from MCC to UPS to instrument DB and individual instruments.
  • Installed instruments and wired control panels underground.
  • Maintained temperature sensors, control valves, flow sensors, and proxy switches.
  • Performed diagnostic tests on instrumentation devices to identify faults and executed timely corrective actions.
  • Installed, calibrated, and maintained a wide range of instrumentation equipment to support production processes.
  • Collaborated with maintenance teams in diagnosing and fixing faults in electronic equipment using troubleshooting skills.
  • Implemented preventive maintenance schedules to reduce the likelihood of unforeseen equipment failures.
  • Configured electronic equipment by operating control panels, dials or buttons to achieve desired functionality.
  • Monitored compliance with health and safety regulations during maintenance procedures to ensure a safe working environment.
  • Participated in root cause analysis meetings following equipment failures to prevent recurrence of issues.
  • Completed equipment assembly by aligning and fastening components and finishing wired connections between different parts.
  • Provided quality assurance by testing electronic products for defects, damage or deficiencies.
  • Conducted routine and emergency repairs on electronic systems to minimise downtime in operations.
  • Oversaw the decommissioning and disposal of outdated or obsolete instrumentation in accordance with environmental standards.

Instrument Mechanician

Exxaro Zincor Base metal
01.2008 - 12.2011
  • Attend breakdowns to keep the production lines working and reduce the downtime
  • Do a Preventative and corrective maintenance on production line
  • Monitor and calibrate the vessels on the batching system as per monthly schedule
  • Do fault finding using Allen Bradley PLC

Operator

AECI Mining Explosives
01.2005 - 11.2007

Job Purpose:
To operate and monitor specialized production equipment in a highly regulated environment of producing explosive, ensuring strict adherence to safety standards, quality requirements, and operational procedures.

Key Responsibilities:

  • Operate and monitor production machinery in accordance with approved standard operating procedures (SOPs).
  • Ensure full compliance with health, safety, and environmental regulations at all times.
  • Follow all prescribed protocols for handling hazardous or regulated materials.
  • Conduct routine equipment checks and report any faults or deviations.
  • Maintain accurate production records and ensure proper documentation.
  • Adhere to quality control standards to ensure product consistency and reliability.
  • Participate in safety audits, risk assessments, and continuous improvement initiatives.
  • Ensure proper use of personal protective equipment (PPE) and maintain a safe working environment.

Education

Grade 12 -

Mafsiakgomo High School

N6 Electrical light current & N4 Instrumentation -

Ekurhuleni east college Springs Campus
Springs

Instrumentation Trade Test -

Majuba Training Centre
Newcastle

Skills

Accurate calibration of instruments

Flow meter performance assessment

Control valve servicing

Temperature sensors management

Wiring plans

Problem-solving

Wiring diagrams

Schematic interpretation

Field instrumentation

Instrumentation installation

Control systems troubleshooting

SCADA system operation

Measurement devices proficiency

Certification

ST-7SERVE1 - SIEMENS CERTIFICATE

Custom Section

Sibanye Stillwater, Instrumentation Technician. Ensure the Fridge plant is in operating according to the required standard, Air Compressor machines monitoring, Fridge plant maintenance, Underground maintenance ,Pumps monitoring, Do a maintenance on the following, Belt scale, Trouble shooting and maintenance on S7 (300, 400, and 1200), Ultrasonic level, Magnetic flow meter (krone), Pump monitoring control loop, Wonder ware intouch SCADA, Installing instruments, Wiring the panels, Assist with commissioning of plant, Do quality inspections of control system and all newly installed instruments, Design power distribution from MCC to UPS to instrument DB to system and to individual instruments, Maintaining temperature e.g. thermocouples, Rtd, Maintaining control valves e.g. Rotok and Drehmo actuators, Flow sensors and proxy switch e.g. ifm, Handling standby duties, Basic PLC knowledge eg: function block and ladder diagram, Exxaro Zincor Base metal, Engineering, Instrument Technician, 2008-01-01, 2011-12-31, Attend breakdowns to keep the production lines working and reduce the downtime, Do a Preventative and corrective maintenance on production line, Monitor and calibrate the vessels on the batching system as per monthly schedule, Do fault finding using Allen Bradley PLC

References

  • Mzwandile Gavu, HOD Instrumentation (Exxaro), 00264 81 783 6612
  • Tinashe Nyadundu, Supervisor Technician (Sibanye Stillwater), 011 411 8220
  • Zieg Scheulen, Superintendent (Sibanye Stillwater), 011 411 8021

Training

  • Ammonia gas leaking and testing level B certificate
  • Siemens Serv 1 & 2 PLC

Work Preference

Salary Range

R35000/yr - R4200005/yr

Timeline

Instrumentation Technician

Sibanye Stillwater
08.2012 - 12.2025

Instrument Mechanician

Exxaro Zincor Base metal
01.2008 - 12.2011

Operator

AECI Mining Explosives
01.2005 - 11.2007

N6 Electrical light current & N4 Instrumentation -

Ekurhuleni east college Springs Campus

Instrumentation Trade Test -

Majuba Training Centre

Grade 12 -

Mafsiakgomo High School
Mpho Welhemina Tshabalala