Summary
Overview
Work History
Education
Skills
Timeline
Generic

Mezzrow Thobejane

Plant Controller
Fourways

Summary

Dynamic Plant Controller with a proven track record in Manufacturing industries, enhancing financial performance and operational efficiency. Expert in financial forecasting, cost accounting, and implementing ERP systems, coupled with exceptional interpersonal skills. Achieved significant improvements in budget accuracy and resource allocation, demonstrating a strong ability to drive strategic planning and cost reduction initiatives.

Overview

16
16
years of professional experience
7
7
years of post-secondary education

Work History

Plant Controller

Gibela Rail Consortium
Nigel
01.2023 - Current
  • Supports Head departments and Industrial team for financial matters and performance monitoring.
  • Streamlined budgeting processes for increased accuracy and efficiency in resource allocation.
  • Supports, implements and monitors Site objectives as well as MEA objectives
  • Managed annual budget development process, resulting in accurate forecasting and strategic decision-making.
  • Lead implementation of new ERP system, streamlining data collection processes and improving reporting capabilities throughout business organization.
  • Prepare monthly manual journal entries ensuring that Hard Inventory risks is minimized.
  • Prepare monthly and quarterly accounting reports for submission to Finance Director
  • Conduct inventory analysis on a quarterly basis and generate reports for business.
  • Assist Site Controller with suggesting changes to policies or procedures to increase cash flow
  • Generate and PPV reports and analyze findings
  • Analyze manufacturing costs and prepare regular reports comparing standard costs to actual production costs
  • Provide support to PME team by compiling Make or Buy estimates and proposed guidance on proper action to adopt.
  • Analyze costs of raw materials and other supplies and create cost-benefit analyses for changing vendor
  • Develops costs optimization culture on GIBELA site
  • Challenge PME, Manufacturing, Supply Chain Managers on operational KPIs
  • Support warehouse to increase level of Hard Inventory accuracy thereby ensuring that its under control
  • Assist FD / Site Controller with preparing and completing annual internal cost audits.
  • Provide FD / Site Controller with reports that compare factors that affect prices and profitability of products or services
  • Assist in FD / Site Controller with random HI internal audits
  • Analyze any changes in goods (MSA) or services (TSSSA) provided in order to determine what effect it has on cost
  • Support warehouse team with conduct physical inventories and monitor cycle count program for any anomalies and presents Hard Inventory Site’s results to Finance Director in preparation for MRM
  • Implemented inventory control procedures to optimize stock levels, reduce waste, and minimize carrying costs
  • Managed annual budget development process, resulting in accurate forecasting and strategic decision-making
  • Monitored manufacturing variances, identified root causes of discrepancies, and implemented corrective action plans for resolution
  • Collaborated with plant leadership team on capital expenditure projects to enhance facility capabilities and improve overall performance
  • Developed strong relationships with key stakeholders to improve communication between finance and operations departments
  • Participated in setting pricing strategies for products based on market conditions and competitor analysis
  • Partnered with cross-functional teams to drive continuous improvement initiatives, leading to significant cost reductions
  • Handled ad-hoc requests from corporate finance, providing detailed insights into plant performance and strategic initiatives
  • Analyzed product costing data to identify areas for potential savings and increased profitability
  • Led the implementation of a new ERP system, streamlining data collection processes and improving reporting capabilities throughout the organization
  • Provided ongoing coaching and guidance to finance team members for professional development and skill enhancement
  • Conducted thorough audits to ensure compliance with internal controls, legal requirements, and industry best practices
  • Increased operational visibility with development of comprehensive financial reports and analyses
  • Spearheaded the adoption of lean manufacturing principles across organization through training sessions, workshops, and hands-on support
  • Audited bill of materials to accurately account for product costs
  • Oversaw inventory control positions by effectively following cycle counting policies and quickly identifying inventory discrepancies
  • Submitted all financial transactions, transmissions and reporting on timely and accurate basis
  • Analyzed history and trends of production data to develop reliable forecast information
  • Completed journal entries, reconciliations, and account analysis to prepare quarterly financial documents and general account management
  • Formulated strategic plans and supported tactical initiatives to execute cost-savings deliverables
  • Completed year-end close processes through effective supervision financial functions and regular treasury transactions
  • Reviewed contracts financially impacting company and counseled executive leaders on impact contracts would have on company operations

Plant Controller

Iveco South Africa Works
Pretoria
04.2015 - 09.2021

Industrial Plant Controller
IVECO SOUTH AFRICA, Johannesburg, Gauteng
• Financial Management
• Provide financial support and guidance of plant's production
• Month end closing process, General ledger and sub ledger clearances
• Working closely with plant's head of departments in ensuring delivery of financial targets and financial issues and risks are identified and resolved
• Managing and monitoring of manufacturing accounting systems, policies and procedures are in place
• Setting of standard costs, purchase price variance analysis
• Assisting Plant Manager with financial analysis on production plans, cost controls and continuous improvement plans
• Planning and Budgeting
• Preparing quarterly budgets and forecasting
• Monitor actual spend against budget
• Preparation for company's external auditors as well as spot internal audit and verifications
• Random audit based fixed assets verification
• Product costing development for monthly and yearly production targets
• Product costing analysis and ensuring accurate product master data file
• Conduct Bill Of Materials, Routings and Product master data file audits
• Financial Planning
• Provide financial support in plant activities such as but not limited to inventory control analysis, material consumption, assisting Research and Development team in cost control
• Providing financial assistance to Logistics team with creation of intercompany purchase orders in case of extra series orders
• Provide oversight of production scheduling and shipments according to product orders and inventory control
• Monitor and provide guidance for process to be adhered to and minimize and avert financial risks and losses
• Make recommendations to management based on monthly analysis in order to facilitate improvements for plant performance
• Other Key Responsibilities:
• Fixed Asset Control (CAPEX)
• Managing CAPEX asset file of R500 million
• Monitor CAPEX expenditure and maintain fixed asset control function
• Perform fixed asset verifications and random audits
• Monthly Depreciation Run
• Capitalization of fixed asset acquisitions and or write downs
• Inventory Control
• Driving quarterly and/or spot inventory stock count and reconciliation
• Perform inventory stock adjustments
• Raise provisions for stock write down and stock journals postings
• Review imported Raw material components declaration for CKD shipments
• Signing off Inventory D.O.A for inventory losses
• Resolved problems, improved operations and provided exceptional service.
• Created plans and communicated deadlines to ensure projects were completed on time.
• Collaborated with Logistics Department to achieve reduced inventory losses.
• Resolved conflicts and negotiated mutually beneficial agreements between parties.
• Monitored company inventory to keep stock levels and databases updated.
• Exceeded goals through effective task prioritization and great work ethic.

Project Cost Analyst

PPC Cement Mining Company
Johannesburg
11.2014 - 03.2015

2014-11 - 2015-02 Project Cost Analyst
PPC Cement Mining Company, Johannesburg, Gauteng
• Completed technical estimates using cost models.
• Calculated correct costs for project-specific goods and services by gathering information from team members, sub-contractors and vendors.
• Utilized cost estimation systems to document project information, create estimates and revise project costs to reflect current data.
• Identified opportunities and analyzed marketplace key performance indicators to diversify campaigns, expand visibility, and improve performance.
• Provided Project reports to management.
• Prepared estimates used by management for purposes such as planning, organizing and scheduling work.
• Collected historical cost data to estimate costs for current or future products.
• Maintained privacy and confidentiality of all information for existing and prospective clients to protect personal and business interests.
• Conducted special studies to develop and establish standard hour and related cost data or to effect cost reduction.
• Managed Report of 3 mines sites with variable volumes of between 500 million project budget.
• Managed intercompany reconciliations between head office and regional teams.
• Fixed asset control of close to 800 million

Senior Cost Analyst

Johnson Controls
Johannesburg
04.2013 - 08.2014

2013-04 - 2014-08 Senior Cost Analyst
Johnsons Control, Johannesburg, Gauteng
• Utilized cost estimation systems to document project information, create estimates and revise project costs to reflect current data.
• Delivered comprehensive bid proposals for Facilities management projects and gained client approval on costs.
• Calculated correct costs for project-specific goods and services by gathering information from team members, sub-contractors and vendors.
• Prepared estimates used by management for purposes such as planning, organizing and scheduling work.
• Used critical thinking to break down problems, evaluate solutions and make decisions.
• Managed cost allocations per cost center.
• Investigate cost variances to track and reduce financial losses by minimum 10 percent of budget.
• Drive accruals generated each month (for fixed costs) to minimum 1% of total fixed monthly costs.

Financial Administrator

Rand Merchant Bank
Sandton
02.2012 - 03.2013

2012-02 - 2013-03 Financial Administrator
Rand Merchant Bank, Sandton, Gauteng
• Managed expense tracking and personnel vouchers.
• Prepared and posted receipts and deposits to facilitate standard bookkeeping.
• Completed clerical and data entry tasks to optimize financial procedures.
• Monitored and compiled data and reports to present to leadership.
• Identified and corrected miscalculations and financial discrepancies to support quality assurance.
• Reconciled accounts and investigated variances.
• Produced reports outlining latest financial information such as expenses, income and outstanding balances.
• Established and enforced internal controls, workflows and policies for tracking, reconciling and reporting on accounting activities.
• Oversaw high-volume accounting operations with 5-person team focused on efficient budget administration, AP/AR and other financial management needs.
• Identified improvement changes regarding key processes for internal controls and accounting procedures.
• Performed routine closings, maintained clean, accurate and accessible records and kept close eye on transaction updates throughout each quarter.
• Kept up-to-date and accurate funding accounts for internal departments, key programs and special projects.
• Reconciling Wills and Custody suspense accounts and checking of payment batches to ensure accuracy and authorization of payments.

Assistant Accountant

Times Live Media
Johannesburg
01.2010 - 01.2012

• Daily posting of statements and reconciliation of accounts for Nu-Metro cinema division
• Attend to banking queries and follow-up
• Reconciliation of credit card accounts
• Reconcile all revenue received from Nu-Metro sites and reconciling trial balance
• Managing and analyzing of debtors
• Managing and analyzing of creditors
• Managing commission payments
• Preparation of VAT, PAYE and other reconciliations
• Managing of fixed asset registers and calculation of depreciation
• Assist with preparation and reporting of management accounts
• To ensure completion and balancing of General Ledger Reconciliations
• Reconciled company accounts for credit cards, employee expenses and commissions.
• Set up and improved accounting systems and processes to meet business needs and maximize operational success.
• Monitored status of accounts receivable and payable to facilitate prompt processing.
• Compiled general ledger entries on short schedule with 100% accuracy.
• Reviewed general ledger entries and assessed accuracy.
• Communicated with suppliers to reconcile invoice payments.

Accounts Clerk

Telesure Group Services
Auckland Park
06.2008 - 12.2009
  • 2008-06 - 2009-12 Accounts Clerk
  • Telesure Group Services Ltd, Auckland Park, Gauteng
  • Applied proper codes to invoices, files and receipts to keep records organized and easily searchable.
  • Set up and updated Excel spreadsheets to track financial data.
  • Completed bi-weekly payroll for company employees.
  • Compiled budget figures by reviewing past budgets, evaluating estimated income and assessing expenses.
  • Completed weekly check runs and maintained accounting ledgers by verifying and posting account transactions into accounting system.
  • Prepared itemized statements, bills or invoices and recorded amounts due for items purchased or services rendered.
  • Completed financial reports to inform managers and stakeholders.

Education

CIMA - Management Accounting

IMAS
Johannesburg, South Africa
06.2021 - Current

Bachelor of Science - Accounting

University Of South Africa
Pretoria
01.2005 - 05.2008

High School Diploma -

Frank Mashile Secondary School
Pretoria
01.2003 - 12.2003

Skills

  • Cost accounting
  • Management Reporting
  • Business Partnering
  • Variance Analysis

    Financial Reporting

    IFRS Compliance

    Standard Costing

    Timeline

    Plant Controller

    Gibela Rail Consortium
    01.2023 - Current

    CIMA - Management Accounting

    IMAS
    06.2021 - Current

    Plant Controller

    Iveco South Africa Works
    04.2015 - 09.2021

    Project Cost Analyst

    PPC Cement Mining Company
    11.2014 - 03.2015

    Senior Cost Analyst

    Johnson Controls
    04.2013 - 08.2014

    Financial Administrator

    Rand Merchant Bank
    02.2012 - 03.2013

    Assistant Accountant

    Times Live Media
    01.2010 - 01.2012

    Accounts Clerk

    Telesure Group Services
    06.2008 - 12.2009

    Bachelor of Science - Accounting

    University Of South Africa
    01.2005 - 05.2008

    High School Diploma -

    Frank Mashile Secondary School
    01.2003 - 12.2003
    Mezzrow ThobejanePlant Controller