Summary
Overview
Work History
Education
Skills
Timeline
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Manare Mahlare

Manare Mahlare

Milnerton

Summary

Experienced QC and NDT professional with a strong background in non-destructive testing, quality control, and inspection across various industries, including power generation, rail manufacturing, and fabrication. Demonstrates expertise in visual inspection, dye penetrant testing, magnetic particle inspection, and problem-solving methodologies such as Root cause analysis, 8D and 5WHYs. Proven ability to manage high-pressure environments while ensuring compliance with industry standards and delivering exceptional results. Adept at utilizing tools like Acumatica for inventory management and maintaining calibration systems to ensure operational efficiency. Career focus includes leveraging technical skills to drive continuous improvement and uphold the highest quality standards in complex projects. Using of SAP for NCR process. NDT professional with focus on conducting ultrasonic, radiographic, and magnetic particle inspections to ensure safety and compliance with industry standards. Strong background in interpreting test results, maintaining equipment, and collaborating with engineering teams to identify and address defects. Committed to delivering high-quality inspections, adhering to health and safety regulations, and continually updating skills with the latest NDT techniques and technologies. Results-driven Warehouse Controller skilled in inventory management and supplier coordination. Streamlines stock issuance using Acumatica, enhancing traceability and reducing errors in equipment handling. Implements 5S methodologies to ensure organised and efficient storage practices, contributing to improved operational workflows.

Overview

14
14
years of professional experience

Work History

NDT Technician & Warehouse Controller

De-tect Unit Inspection PTY (LTD)
Cape town, South Africa
02.2024 - Current

Responsibilities.

  • Carrying out the inspection of all the tools in our stores,
  • ensuring that all equipment is calibrated, and that the calibration certificates are loaded on the tracking system.
  • When the technician goes on a job, they scan out the equipment to ensure traceability of who used the machine last and whether it is not faulty.
  • Ensuring that our stores follow the 5S system, where everything is where it is supposed to be, and is standardised.
  • Use the Acumatica system for issuing out the stock against projects.
  • Incoming Goods inspection & verification against the certificates & MSDS.
  • Request quotation from suppliers and raise Purchase orders (PO) and Goods receiving vouchers (GRV) on Acumatica.
  • After delivery from supplier confirm quantities received against PO/TAX invoice.
  • Inform Suppliers if there is any errors on the goods we have received.

Contact person

Siyabonga Khumalo.

Position – Branch Manager.

Contacts: 081-347-3906, 063-691-1550.

CBS Welding Inspector

Gibela Rail Consortium PTY Ltd
Nigel, South Africa
07.2018 - 11.2023

Responsibilities.

  • Five-minute meeting with the autonomous team daily.
  • Raising Quality alert whenever there’s a critical defect.
  • Updating of station boards whenever defect is detected also PC02 defects must be communicated on the stations.
  • Performing dye penetrant testing on carbon steel and stainless steel also on all the repairs.
  • Ensuring the data book for the carbody shell is compiled, and all relevant signatures are present.
  • Raise alerts on QES based on issues that I encounter on the shop floor during inspection.
  • Ensuring the tools on the shop floor are calibrated.
  • Performing Visual Inspection & dimensional checks on carbody shell.
  • Making sure that GIB are raised for all NCR after every Inspection done if any defect detected.
  • Accurate and on time booking of Alista.
  • Minimization of defect per station by problem solve using (QRQC) 4D, 8D and Top three defect, also doing animation on defects that get and do continues improvement.
  • Data analysis, system check.
  • Performing 15 minutes station audits.
  • Supporting cross functional team (Production, PME, Quality, Supplier chain and other department) and liaises with the for problems that quality gets
  • Verify the torque at 80% after production has done its 100% torque tightening.

Skills Used

  • Visual inspection
  • Dye penetrant testing.
  • Measuring tools.

Reason for leaving: Family relocation.

Contact person

Timothy Maimela

Position – CBS Quality Line Manager

Contacts -071-908-3258

Qc Inspector

Zwane Inspection
Middelburg Mpumalanga, South Africa
07.2017 - 10.2017

Shutdown – Tutuka Power Station (Unit 6).

Responsibilities.

  • Performing visual inspections, both external and internal, of the boiler, checking for all defects that may be caused by pressure or mechanical issues.
  • Ensuring that customers do their work very well by always checking them when they perform repairs inside the boiler.
  • Reviewing the data book, ensuring that all the required information is included.

Reason for leaving: end of contract.

Contact person

Mahlatse Makoeng

Position – Quality Manager

Contacts -072-235-0827/ 079-235-0827

MPT, LPT & WALL Thickness technician

NJM NDT & Heat treatment company
Sasolburg, South Africa
04.2017 - 05.2017

Responsibilities.

  • Performing wall thickness assessments on different types of vessels and tanks to check their remaining life.
  • Performing MPT and LPT on all necessary welds around the vessels and tanks.

Reason for leaving: End of shutdown.

Wall Thickness Technician & QC Inspector

H & S Labour broker
Grootvlei, South Africa
11.2016 - 12.2016

Responsibilities.

  • Performing wall thickness measurements on the vessel to check for corrosion and erosion that occur inside due to the pressure present.
  • Performing visual inspections on tubes inside the boiler.

Reason for leaving: end of shutdown.

QC Inspector

Alkmet inspection
Grootvlei Power Station , South Africa
07.2016 - 07.2016

Shutdown unit 1.

Responsibilities.

  • Performing visual inspection inside the economiser, both inlet and outlet, primary and secondary superheater, and dead space of the whole boiler. Checking for erosion, mechanical damage, fretting of the tube, and misalignment between the elements.

Accomplishments

I completed all the required tasks and the scope of work, and excelled under immense pressure during punching.

  • Skills used.
  • Planning and communication skills.
  • Reliability, discipline, and dedication.
  • Visual inspection.

Reason for leaving – end of shutdown.

QC/NDE INSPECTOR

Fabrication Support Services
Middelburg Mpumalanga, South Africa
01.2015 - 03.2016

VOC Drain Project – Sasol Synfuel (Tar Plant).

Responsibilities.

  • Doing heat transfer with the 3rd party AIA, Data capturing using excel and making up data packs, Doing fit-up inspection before welding, doing visual inspection after welding, Doing inspection before PWHT (Stress releases), Performing NDE Inspection after PWHT (MPI and PT), doing NDE clearance with the 3rd party AIA, witnessing pressure test with the 3rd party AIA, releasing lines to site, punching the line with the client.

Accomplishments

  • I completed all the required tasks and the scope of work, and excelled under immense pressure during punching.

Skills Used

  • Welding and fabrication inspection
  • Knowledge of NDE as a technician.
  • Planning and communication skill.
  • Reliability, discipline, and dedication.

Reason for leaving: retrenchment.

Contact person: Mr.

Mr. L. Enslin

Position - QA/QC Manager

Contacts - 082-459-2533

QC/NDE INSPECTOR

De-Tect Unit Inspection
Secunda , South Africa
01.2014 - 10.2014
  • Maintenance – Sasol Synfuel (Gasification Plant).

Responsibilities.

  • Conducting heat transfer with the third-party AIA, capturing data and preparing field packs and shop documentation, punching and clearing lines for release to the client, assisting construction to meet the scope of work, performing NDE, witnessing pressure tests, and ensuring the third-party AIA is also part of the tests along with the client.

Accomplishments.

  • I completed all the required tasks and the scope of work, excelled under immense pressure during punching and clearing lines for release to the client, worked overtime to witness pressure tests, and got the test packs signed and cleared by AIA and the client. Making sure that the welding is of sound quality. Providing assurance and approving construction work.
  • Managed to obtain my Level 2 MPT/PT and Level QC.

Skill Used

  • Visual Inspection.
  • Magnetic particle inspection.
  • Dye penetrant inspection.
  • Welding inspection.
  • Planning and communication skill.

Reason for leaving – end of contract.

Contact person

Mr. Serame Motloung

Position - Welding Specialist (mentor)

Contacts - 017-610-2163/076-762-5317

WALL THICKNESS TECHNICIAN

De-Tect Unit Inspection
Sasolburg, South Africa
10.2013 - 01.2014

Responsibilities.

  • Conducting wall thickness testing on tubes inside the economiser at Lethabo power station.
  • Visual inspection.
  • Wall thickness gauging.

Accomplishment.

  • Meeting the scope of work target.

Skills used.

  • Reliability, discipline and dedication
  • Planning and communication skills
  • Wall thickness gauging

Reason for leaving – Better offer

NDE TECHNICIAN TRAINEE

Scaw Metals Union Junction
Germiston, South Africa
07.2012 - 07.2013

Responsibilities.

  • Performing all the NDE methods such as MT, PT, UT, RT, and VT on side frames, locomotive wheels, mantles, chains, and other parts of the train. I am preparing a report on all the work that I have completed. Assisting the construction team to complete the scope of work.

Accomplishments.

  • I have accomplished my national diploma in non-destructive testing.

Skills Used

  • Knowledge of NDE as a technician
  • Planning and communication skills
  • Reliability, discipline and dedication

Skill Used

  • Visual Inspection
  • Magnetic particle inspection
  • Dye penetrant inspection
  • Welding inspection
  • Planning and communication skills.
  • Reliability, discipline and dedication

Reason for leaving – end of contract.

Contact person

Mr. A Maube

Position - NDT Manager

Contacts - 011-842-9482/072-543-2984

QC & NDT Trainee

Sectional Poles PTY Ltd
Babelegi Hammanskraal, South Africa
07.2012 - 07.2012

Responsibilities:

  • Taking measurements before and after welding on modules.
  • Performing magnetic particle testing and visual inspection.

Accomplishment:

Making sure that the welds sound is of good quality.

Providing assurance and approving construction work.

Skill Used:

  • Magnetic particle inspection.
  • Visual inspection.
  • Planning.
  • Welding inspection.
  • Reliability, discipline, and dedication.

Reason for leaving: better offer.

Contact Person

Mr. Mosheu

Position - Supervisor for QC

Contacts - 012-719-8315

Education

NVQ Level 2 - ISO 9001:2015

Cape Peninsula university of technology
Bellville, WC
2024

NVQ Level 1 - Ultrasonic Testing

South African Institute of Welding
Johannesburg, GP
2019

NVQ Level 2 - Dye pentrant testing Level 2

African NDT
Pretoria, GP
2014

NVQ Level 2 - Magnetic Particle inspection Level 2

African NDT
Pretoria, GP
2014

NVQ Level 1 - Diploma in welding and fabrication inspection

South African institute of welding
Johannesburg, GP
2014

NVQ Level 1 - Wall thickness inspection

South African institute of welding
Johannesburg, GP
2013

Higher National Diploma - Non Destructive testing

Vaal University of Technology
Vanderbijlpark, GP
2012

Skills

  • Dye penetrant testing
  • Station Audit
  • 5s Methodology
  • Magnetic particle inspection
  • RCA
  • Problem solving with 8D method
  • 5WHYs

Timeline

NDT Technician & Warehouse Controller

De-tect Unit Inspection PTY (LTD)
02.2024 - Current

CBS Welding Inspector

Gibela Rail Consortium PTY Ltd
07.2018 - 11.2023

Qc Inspector

Zwane Inspection
07.2017 - 10.2017

MPT, LPT & WALL Thickness technician

NJM NDT & Heat treatment company
04.2017 - 05.2017

Wall Thickness Technician & QC Inspector

H & S Labour broker
11.2016 - 12.2016

QC Inspector

Alkmet inspection
07.2016 - 07.2016

QC/NDE INSPECTOR

Fabrication Support Services
01.2015 - 03.2016

QC/NDE INSPECTOR

De-Tect Unit Inspection
01.2014 - 10.2014

WALL THICKNESS TECHNICIAN

De-Tect Unit Inspection
10.2013 - 01.2014

NDE TECHNICIAN TRAINEE

Scaw Metals Union Junction
07.2012 - 07.2013

QC & NDT Trainee

Sectional Poles PTY Ltd
07.2012 - 07.2012

NVQ Level 2 - ISO 9001:2015

Cape Peninsula university of technology

NVQ Level 1 - Ultrasonic Testing

South African Institute of Welding

NVQ Level 2 - Dye pentrant testing Level 2

African NDT

NVQ Level 2 - Magnetic Particle inspection Level 2

African NDT

NVQ Level 1 - Diploma in welding and fabrication inspection

South African institute of welding

NVQ Level 1 - Wall thickness inspection

South African institute of welding

Higher National Diploma - Non Destructive testing

Vaal University of Technology
Manare Mahlare