Lungile Mtusi
Logistics Specialist | Inventory & Supply Chain Operations
Johannesburg,GP
Summary
Assistant Manager – Inventory Control with extensive experience in inventory optimization, forecasting, and supply chain operations within both production and aftermarket automotive environments. At Toyota Durban, drove automation and process improvements in master data and raw material planning, improving forecast accuracy and reducing scrap and emergency airfreight costs. Currently at Toyota Atlas, managing aftermarket inventory control, coordinating supplier orders, resolving stock discrepancies, and ensuring timely inbound/outbound operations. Proficient in SAP/WMS systems, advanced Excel, and cross-functional project coordination, bringing strong analytical skills, attention to detail, and experience meeting strict KPIs and SLAs.
Overview
4
4
years of professional experience
Work History
Assistant Manager: Inventory Control
Toyota South Africa Motors – Atlas Warehouse
09.2025 - Current
- - Lead inventory control activities, ensuring stock accuracy and optimized inventory levels.
- - Coordinate inbound and outbound operations, resolving stock discrepancies between SAP and warehouse records.
- - Liaise with suppliers and internal stakeholders to maintain seamless execution and meet KPIs/SLAs.
- - Oversee returns, damaged goods, and replacement stock processes.
- - Prepare monthly management reports, maintaining data integrity and supporting audit requirements.
- Improved customer satisfaction by addressing and resolving complaints promptly.
- Developed strong working relationships with staff, fostering a positive work environment.
Master Data & Demand Planning
Toyota South Africa Motors – Durban Plant
02.2022 - 08.2025
- - Managed master data and forecasting for raw materials, improving accuracy and reducing waste.
- - Automated forecasting and planning processes to free up capacity for value-adding tasks.
- - Led projects including new part introductions, system setups, and cross-functional improvements.
- - Supported production planning and supplier coordination to ensure uninterrupted operations.
- Excellent communication skills, both verbal and written.
- Proven ability to learn quickly and adapt to new situations.
- Passionate about learning and committed to continual improvement.
- Used strong analytical and problem-solving skills to develop effective solutions for challenging situations.
- Participated in team projects, demonstrating an ability to work collaboratively and effectively.
Education
Bachelor of Commerce - Economics & Supply Chain Management
UKZN
Durban, South Africa04-2019
Postgraduate Diploma - Project Management
MANCOSA
Durban, South Africa10-2024
Skills
Inventory & Logistics
- Inbound & Outbound Operations Coordination
- Stock Reconciliation & Discrepancy Resolution
- Supplier & Warehouse Liaison
Systems & Reporting
- SAP / ERP & Warehouse Management Systems
- Advanced Excel (PivotTables, Lookups, Analysis)
- Master Data Management
Process & Project Management
- Process Improvement & Automation
- Cross-Functional Collaboration
- Analytical Thinking & Attention to Detail
- Independent Problem Solving
- Effective Communication with Stakeholders
Timeline
Assistant Manager: Inventory Control
Toyota South Africa Motors – Atlas Warehouse
09.2025 - Current
Master Data & Demand Planning
Toyota South Africa Motors – Durban Plant
02.2022 - 08.2025
Bachelor of Commerce - Economics & Supply Chain Management
UKZN
Postgraduate Diploma - Project Management
MANCOSA