Summary
Overview
Work History
Education
Skills
Certification
Accomplishments
Affiliations
Timeline
References
Generic
Khulekani Mhlongo

Khulekani Mhlongo

KZN,KwaZulu-Natal

Summary

Technical and operations manager with extensive experience in concrete mix design, aggregate selection, and pavement material performance. Led quality systems and digital QA/QC integration at Ram Ready Mix, ensuring high standards for client-facing documentation on complex projects. Expertise in aligning technical theory with practical execution, enhancing compliance and operational excellence through SOPs, dashboards, and supplier benchmarking. Committed to elevating industry standards and developing actionable tools that empower teams.

Overview

1
1
Certificate
17
17
years of professional experience

Work History

Technical & Operations Manager

Ram Readymix
KZN, South Africa
09.2025 - Current
  • Lead the development and execution of a project-specific Quality Management System (QMS) covering raw materials, mix design, batching, QA/QC, independent testing, and fleet allocation.
  • Optimize concrete mix designs and aggregate selection to meet durability, strength, and cost-efficiency targets across diverse projects.
  • Align all SOPs and operational workflows with Batching system for real-time traceability, production monitoring, and compliance.
  • Author and visualize field-ready SOPs for batching, dispatch, QA/QC, maintenance, and documentation—ensuring clarity, consistency, and audit readiness.
  • Benchmark suppliers and compare admixture products, supporting procurement decisions with technical insights and RFQ templates.
  • Build Excel dashboards and weighted average mix cost models to support QA/QC logging, project reporting, and financial analysis.
  • Create client-facing documentation and professional communication templates to support stakeholder engagement and transparency.
  • Drive operational transition from manual to digital systems, improving batching accuracy, dispatch coordination, and fleet utilization.
  • Contribute to industry education and internal training by translating technical insights into visual tools, dashboards, and SOPs.

Product Technical TL - Concrete & Aggregates

AfriSam
09.2023 - 08.2025

Managed 9 operations across 4 aggregate quarries, 5 ready-mix plants, 4 laboratories.

  • Directed laboratory workflows to meet ISO 9001:2015 and ISO 17025 requirements.
  • Designed concrete mix design, material selection, and quality control testing daily.
  • Tracked compliance with South African standards and local building codes.
  • Coached teams to hit performance targets while keeping work safe and compliant.
  • Optimised product compliance performance to support financial targets and margin contribution.
  • Attended industry conferences to apply new technologies and best practices.
  • Provided technical support to internal and external customers for reliable product outcomes.

Technical Controller - Concrete & Aggregates

LafargeHolcim
10.2015 - 08.2023
  • Led quality control processes for concrete and aggregates across multiple sites.
  • Ensured product compliance, optimized material performance, and contributed to cost reduction initiatives.
  • Conducted concrete mix performance testing and statistical analysis.
  • Managed laboratory operations, ISO accreditation compliance, and staff training.
  • Provided technical customer support, addressing queries and complaints effectively.
  • Managed failure investigations and materials performance testing for high-stakes infrastructure projects.
  • Conducted risk assessments and implemented corrective actions to improve asset reliability.
  • Developed and enforced preventive maintenance programs for concrete structures.
  • Optimized TCO models to improve cost efficiency and asset life-cycle planning.
  • Led technical audits ensuring compliance with SANS, SABITA Manual, and COTO standards.

Quality Assurance/Laboratory Manager

AECI Limited
05.2011 - 09.2015
  • Oversaw quality assurance and laboratory operations for construction materials.
  • Conducted mix design trials and material testing for asphalt, bitumen, and aggregates.
  • Ensured adherence to industry standards through internal audits and compliance checks.
  • Led a team of technicians, optimizing testing procedures for accurate results.
  • Conducted internal quality audits to uphold ISO 9001 and SANS 1702 quality standards.
  • Collected and analyzed asphalt and aggregate samples, providing critical feedback to production management.

Engineering Civil Technician

Kulu Mining
02.2009 - 05.2011
  • Analyzed survey reports, maps, blueprints, and geologic data to plan infrastructure and construction projects.
  • Mapped utility installations and established reference points, grades, and elevations to facilitate construction.
  • Estimated quantities and costs of materials, equipment, and labor to determine project feasibility.
  • Visited project sites to monitor progress and consult with contractors and on-site engineers.
  • Educated the public through professional presentations and community discussions.

Education

Bachelor of Science - Advanced Diploma in Civil Engineering

University of South Africa
01-2024

Bachelor of Business Administration - Advanced Diploma in Management

STADIO
2020

Pavement Materials II: Asphalt

Stellenbosch University
2019

Higher National Diploma - Civil Engineering

Durban University of Technology
2010

Skills

  • Knowledge of COTO, SANS, SABITA Manual & GCC
  • Failure Mode & Effects Analysis (FMEA)
  • Quality Control & Assurance (ISO 9001:2015, ISO 17025, SANAS accreditation)
  • Root Cause Analysis (RCA) & Risk-Based Maintenance
  • Materials Testing & Evaluation
  • Operations & Project Management
  • Sustainability & Environmental Considerations
  • Compliance with South African Standards & Local Building Codes
  • Technical Reporting & Data Analysis
  • Collaboration with Multidisciplinary Teams
  • Cost Optimization & Budget Management

Certification

  • HMA Design - CSIR
  • EME for Heavy Duty Flex Pavements
  • Operations Management - Skillsoft 757618
  • Operations Management Functions and Strategies - Skillsoft 797751
  • SCT30 - Concrete Technology
  • Basic Accounting Concepts for Non-financial Professionals - Skillsoft
  • Key Account Management Program (KAM) - Udemy
  • Stage 2 - General Principles of concrete - ICT- UK (inprogress)

Accomplishments

    Best Cost Saving Initiative: CEO Award – Reduced mix cost at Altons Ready-mix by R14/m³, generating R122,000 in revenue within 4.5 months.

Affiliations

  • Member - Society for Asphalt Technology
  • Associate Member - The Geotechnical Division of SAICE (South African Institution of Civil Engineering)
  • Member - Concrete Society of Southern Africa (CSSA)

Timeline

Technical & Operations Manager

Ram Readymix
09.2025 - Current

Product Technical TL - Concrete & Aggregates

AfriSam
09.2023 - 08.2025

Technical Controller - Concrete & Aggregates

LafargeHolcim
10.2015 - 08.2023

Quality Assurance/Laboratory Manager

AECI Limited
05.2011 - 09.2015

Engineering Civil Technician

Kulu Mining
02.2009 - 05.2011

Bachelor of Science - Advanced Diploma in Civil Engineering

University of South Africa

Bachelor of Business Administration - Advanced Diploma in Management

STADIO

Pavement Materials II: Asphalt

Stellenbosch University

Higher National Diploma - Civil Engineering

Durban University of Technology

References

  • Available on request.
Khulekani Mhlongo