Khethukuthula Christopher Hlongwa
Process Controller
KwaNdengezi
Summary
Professional with robust background in process management and operational efficiency. Proven track record of optimizing production workflows and enhancing system reliability. Valued for collaborative spirit and adaptability in dynamic environments, possessing key skills in troubleshooting and quality control. Known for reliability and producing consistent results.
Overview
16
16
years of professional experience
1
1
Certification
2
2
Languages
Work History
SPM Process Cotroller
Safal Steel
06.2025 - Current
- Improved production efficiency by optimizing process control strategies and implementing data-driven adjustments.
- Wrote all documentation in regards to process procedures and made updates whenever changes were implemented for overall improvement.
- Maintained meticulous documentation of all process changes, enabling accurate knowledge transfer among team members during shift handovers.
- Changing of SPM Rolls when poor quality occurs on the Metal Sheet.
- Monitoring AFU Section and making sure the C&A quality is of company required standard.
- Enhanced product quality by closely monitoring key process parameters and making necessary adjustments in realtime.
- Examined products for imperfections and defects.
- Monitored product quality at all stages of production process.
- Provided feedback to production team regarding product quality.
MCL Entry and Exit Process Controller
Safal Steel
06.2016 - 08.2024
- Adhered to security measures and procedures to promote health and safety of all employees.
- Provided technical training to operators, empowering them to confidently address minor equipment malfunctions and reduce downtime.
- Reduced operational costs for the company through effective monitoring of equipment performance.
- Updated quality control records and reports.
- Followed safety protocols while handling hazardous materials.
- Followed standard operating procedures for inspections and tests.
- Trained other workers in inspection and testing procedures.
- Examined products for imperfections and defects.
- Monitored product quality at all stages of production process.
- Provided feedback to production team regarding product quality.
- Building of Coils using SAP software.
ARP and Pickling Line Process Controller
Safal Steel Metal Complex
04.2011 - 03.2015
- 1. Supervises production process, to ensure implementation of company standards.
- Recording of Coils on SAP software.
- 2. Prepares Acid on Tank before Line starts.
- 3. Pump operation and Sample collections.
- 4. Writing end shift reports and doing shift hand overs.
- 5. Check all Production quality.
- 6. Reporting all Mechanical problems conducting investigations.
Shift Supervisor and Data Capture
Mmela Investment Holdings
04.2010 - 01.2011
- Ensured smooth operations during peak hours by effectively managing resources and staff allocation.
- Maintained workplace safety by enforcing strict adherence to company policies.
- Enforced company policies and regulations with employees.
- 1. Making sure we have enough stationery for the shift.
- 2. Printing barcodes of all Court Cases.
- 3. Making sure all files are in the right order.
- 4. Administration and Capturing of all Files.
- 5. Monitor and Control shift work.
Education
Operations Management Advance Certificate
University Of Cape Town Online
Cape Town, South Africa07-2026
Quality Assurance (QA)-Techniques And Methodology
Alison Online Courses
Ireland 04.2001 -
Operations Management Diploma (Certificate)
Alison Online Courses
Ireland 04.2001 -
Health and Safety Representative - Level 2 - Address work Place Hazards and Conduct Health and Safety Representation Activities
Nosa
01-2012
Tool Making - Studying towards being an Artisan in Tool and Die Moulds.
Coastal College
01-2011
CNC Programming and Operations - Programming of Lathe and Mill machinery
CNC Services
01-2010
Diploma - Introduction to Personal PC in Ms Office and Advanced Ms Office, Introduction to PC/Business Administration and Secretarial/Advanced MS Office
H_Tech Computer Training Centre
01-2009
Matric - 12
BrettonWood High School
01-2005
Skills
Computers and MS Office
Knowledge of SAP software
Leadership and Team Player
Quality assurance testing
Training and mentoring
Process control strategies
Problem-solving abilities
Equipment operation
Safety and health standards
Teamwork and collaboration
Attention to detail
Inspection and testing reports
Accomplishments
Long Service Award of 15 Years
The 2024 Safal Steel Team Player Of The Year Award.
Certification
Team Player Of The Year
Interests
Regular involvement in community uplifting, Working close with people with different health issues and providing relevant help
Timeline
SPM Process Cotroller
Safal Steel
06.2025 - Current
Team Player Of The Year
12-2024
MCL Entry and Exit Process Controller
Safal Steel
06.2016 - 08.2024
ARP and Pickling Line Process Controller
Safal Steel Metal Complex
04.2011 - 03.2015
Shift Supervisor and Data Capture
Mmela Investment Holdings
04.2010 - 01.2011
Quality Assurance (QA)-Techniques And Methodology
Alison Online Courses
04.2001 -
Operations Management Diploma (Certificate)
Alison Online Courses
04.2001 -
Tool Making - Studying towards being an Artisan in Tool and Die Moulds.
Coastal College
CNC Programming and Operations - Programming of Lathe and Mill machinery
CNC Services
Diploma - Introduction to Personal PC in Ms Office and Advanced Ms Office, Introduction to PC/Business Administration and Secretarial/Advanced MS Office
H_Tech Computer Training Centre
Matric - 12
BrettonWood High School
Operations Management Advance Certificate
University Of Cape Town Online
Health and Safety Representative - Level 2 - Address work Place Hazards and Conduct Health and Safety Representation Activities
Nosa
References
- Vitalis, Ndlovu,MCL Shift Foreman, Vitalis.Ndlovu@safalsteel.com, 0722126040, Safal Steel
- Larry Dickson,MCL Superintendent, Larry.Dickson@safalsteel.com 0720499828,Safal Steel
- Siphe Mrasi ,MCL Shift Foreman, Siphe.Mrasi@safalsteel.com,0723630785,Safal Steel
- Simthembile, Raqowa, Production manager, 0720499840