Khakhathi Calvin Mabonyane
Process Operator
Thohoyandou
Summary
Responsible Process Operator with excellent troubleshooting skills coupled with more than 10 years of experience. Highly effective meeting safety requirements and work operational safety compliance. Known for efficiency and above-standard work ethic.
Overview
14
14
years of professional experience
1
1
Language
Work History
Process Operator
MINOPEX
07.2012 - 02.2026
- Supported new employee training, ensuring proper understanding of company policies and procedures.
- Contributed to a safe working environment by strictly adhering to safety guidelines and reporting potential hazards.
- Operated various types of machinery proficiently, adapting quickly to changing production requirements.
- Efficiently operated all equipment and machinery according to manufacturer instructions.
- Reduced downtime for maintenance by performing regular inspections and preventative measures.
- Optimized product quality with consistent adherence to standard operating procedures and safety protocols.
- Performed root cause analyses on process deviations, implementing corrective actions to prevent future occurrences.
- Implemented process improvements, resulting in reduced waste and increased yield.
- Enhanced production efficiency by closely monitoring equipment and making necessary adjustments.
- Collaborated with quality assurance teams to ensure products met or exceeded customer specifications.
- Collaborated on cross-functional teams, streamlining processes to improve overall productivity.
- Assisted in troubleshooting equipment issues, minimizing disruptions to the production schedule.
- Conducted routine equipment calibrations, ensuring optimal performance throughout the production process.
- Communicated effectively with team on technical level.
- Reported to shift supervisor on production status, problems and deviations.
- Observed all safety rules and regulations and encouraged others to do same, effectively reducing work-related injuries.
- Coordinated with other departments such as engineering, maintenance or quality control when necessary for smooth operations.
- Isolated and prepared equipment for corrective and scheduled maintenance procedures.
- Aided in the development of new processes, testing prototypes for functionality and efficiency improvements.
- Maintained accurate records of production data, facilitating informed decision-making for management.
- Utilized computer systems effectively to monitor processes and input critical data accurately and efficiently.
- Utilized standard work processes using Standard Operating Procedure (SOP) and Planned Task Observations (PTO) methods.
- Enhanced product quality, closely monitoring process variables and making necessary adjustments.
- Trained new operators, significantly improving team performance and process knowledge.
- Reduced downtime, swiftly identifying and troubleshooting process disruptions.
- Enhanced plant safety by conducting regular inspections and maintenance of equipment.
- Optimized waste management procedures, significantly reducing environmental impact.
- Streamlined process flow to increase production capacity without compromising quality.
- Provided technical support during process audits, ensuring adherence to regulatory requirements.
- Achieved consistent production targets by meticulously managing raw material inputs and process conditions.
- Conducted detailed documentation for all operational procedures, ensuring compliance with industry standards.
- Monitored and adjusted production processes to ensure high-quality output, leading to decrease in product defects.
- Assisted in development of maintenance schedules, reducing equipment failures.
- Implemented energy-saving initiatives, contributing to reduction in operational costs.
- Enhanced team communication, organizing regular meetings to discuss process improvements and challenges.
- Met production targets and tight deadlines by collaborating closely with team members.
- Trained new production staff members on safe and efficient production procedures and proper machine operations.
- Maintained organized work area by cleaning and removing hazards.
- Investigated processing errors and malfunctions, resolving issues with minor machine repairs.
- Prepared reports and technical documentation of day-to-day production processes.
- Performed general equipment maintenance and repair to minimize downtime.
- Used problem-solving and issue-resolution skills to promptly and successfully address production problems.
- Examined incoming materials and compared to documentation for accuracy and quality.
Education
National Certificate - Mineral Processing: Platinum
Mining Qualification Authority
South Africa 04.2001 -
High School Diploma -
Tshadama Secondary School
South Africa 04.2001 -
Skills
Safe equipment operation
Control room operations
Troubleshooting and repair
Chemical handling
Safety protocols and procedures
Standard operating procedures
Housekeeping skills
Preventive Maintenance
Permit issuing
Teamwork and communication
Problem-solving abilities
Strong work ethic
Excellent communication
Time management abilities
Punctual and reliable
Incident reporting
Adaptability and flexibility
Timeline
Process Operator
MINOPEX
07.2012 - 02.2026
National Certificate - Mineral Processing: Platinum
Mining Qualification Authority
04.2001 -
High School Diploma -
Tshadama Secondary School
04.2001 -