Karabo Mafona
Process Controller
Johannesburg,GP
Summary
Dynamic Process Controller and Production Field Operator with a proven track record at Ingrain, enhancing production efficiency and safety through expert process control strategies and advanced troubleshooting. Skilled in computer applications and effective communication, I've led teams towards continuous improvement, significantly reducing operational costs and mentoring new employees for optimal performance.
Overview
7
7
years of professional experience
Work History
Process Controller
Ingrain
07.2021 - Current
- Assisted with root cause analysis efforts following incidents or near-misses, developing corrective actions to prevent recurrence.
- Improved production efficiency by optimizing process control strategies and implementing data-driven adjustments.
- Wrote all documentation in regards to process procedures and made updates whenever changes were implemented for overall improvement.
- Maintained meticulous documentation of all process changes, enabling accurate knowledge transfer among team members during shift handovers.
- Troubleshot a variety of instrumentation issues, reducing potential hazards while maintaining production output levels.
- Handled troubleshooting of operational issues, ceasing operations whenever conditions were hazardous.
- Championed a culture of safety and compliance within the organization, regularly reinforcing best practices through training sessions and ongoing communication efforts.
- Coordinated with vendors on equipment upgrades, ensuring seamless integration into existing systems without disrupting operations.
- Reduced operational costs for the company through effective monitoring of equipment performance and proactive maintenance scheduling.
- Developed new standard operating procedures to improve overall plant safety and compliance with regulatory requirements.
- Trained and mentored newly hired employees, offering assistance and insight to equip each for job roles.
- Analyzed process data using statistical tools, identifying patterns that led to more informed decision-making regarding system improvements.
- Streamlined communication between departments, effectively addressing process-related concerns and fostering a collaborative work environment.
- Supported continuous improvement initiatives by actively participating in Lean Six Sigma projects aimed at optimizing overall plant performance.
Production Field Operator
Ingrain
03.2018 - 07.2021
- Reduced downtime for maintenance tasks, ensuring consistent output levels.
- Provided critical support during emergency shutdown situations, minimizing damage to equipment and personnel while restoring functionality quickly.
- Partnered with engineering teams to design custom solutions for unique challenges faced within specific projects or product lines.
- Trained new operators on company policies, procedures, and equipment operations to maintain high performance standards across the team.
- Maintained detailed records of daily operations, facilitating accurate tracking of progress towards production goals.
- Enhanced safety measures through regular inspections, identifying potential hazards and addressing them proactively.
- Participated in regular team meetings, contributing valuable insights and feedback to support continuous improvement initiatives within the organization.
- Consistently exceeded production targets by maintaining a high level of attention to detail, adaptability, and collaboration with team members.
- Implemented quality control measures throughout the production process, contributing to a reduction in product defects and waste materials.
- Optimized inventory management processes by accurately tracking material consumption rates and forecasting future needs based on historical trends.
- Collaborated with cross-functional teams to troubleshoot issues and improve overall productivity.
- Maintained company equipment assets with regular maintenance, cleaning and repairs.
- Oversaw daily operations at site, keeping team production moving at optimal pace.
Education
J.D. - Chemical Engineering
Tshwane University of Technolgy
Pretoria, South Africa 04.2001 -
Skills
Computer Skills
Quality Assurance Testing
Issue Identification
Training and mentoring
Instrumentation Knowledge
Effective Communication
Safety and health standards
Advanced troubleshooting
Process control strategies
Problem-solving abilities
Continuous Improvement
Timeline
Process Controller
Ingrain
07.2021 - Current
Production Field Operator
Ingrain
03.2018 - 07.2021
J.D. - Chemical Engineering
Tshwane University of Technolgy
04.2001 -
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