FRANCK MULAMBA KUILA
Cape Town
Summary
Multi-skilled Automation Engineer with 9 years of implementing automated electromechanical systems in industrial settings through cutting edge robotics, PLCs, HMIs. Expertise in PLC programming, SCADA system and predictive maintenance. With a superior technical ability of maintaining, troubleshooting and repairing manufacturing equipment. Adept at leading cross functional teams to implement IoT-driven automation solutions, driving operational excellence and cost savings. Automation specialist with strong background in systems integration, process optimization, and troubleshooting. Proven ability to drive efficiency through innovative automation solutions. Known for exceptional teamwork and adaptability in dynamic environments. Skilled in PLC programming, HMI design, and robotic systems, consistently delivering impactful results.
Overview
14
14
years of professional experience
Work History
Automation Engineer
LIQUIBOX FLEXIBLE Pty
01.2021 - Current
- Design, programming, testing, and commissioning of automation systems including hardware, software, and networking components.
- Develop and enhance software for Siemens PLCs (300/ 1200/1500 series & TIA Portal), Samanic’s S120 & CU320 drives, and WIN CC SCADA systems.
- Design, develop, and integrate mechanical, electrical, and automation components to create efficient and reliable systems.
- Support maintenance teams with fault finding and troubleshooting of control systems and resolved complex electrical, pneumatic and mechanical issues on automated packaging.
- Executed preventative maintenance schedule on servo motor, pneumatics, and motion control systems, identifying and addressing potential failures before they impacted production.
- Test and debug electromechanical systems under PLC/software control, integration of sensors, actuator and motion control components.
- Optimize and characterize equipment performance through advanced control techniques.
Automation technician
KOOGAN PLASTICS
01.2017 - 01.2020
- Designing, developing, and implementing mechatronic systems and products. integrating mechanical, electrical and software engineering to create innovative solutions.
- Fault finding, diagnostics and modification on control PLC systems i.e. Siemens PLC S7/ 300,400,1200,1500.
- Read and interpreting electrical, pneumatics, and mechanical drawings, PLC code on TIA Portal and Step 7 Simatic manager, maintenance task via SCADA.
- Carry out repairs, replacement and modifications on gearbox, electric motor, VFD/VSD, HAVC systems.
- Repair or replaced control devices such as switches, pressure gauges, temperature probes, proximity sensors, valves, electric relay, servo motor, stepper motor, motherboards, and other control components.
Millwright Technician (Apprentice)
Xstrata Pty
01.2012 - 01.2016
- PLC’s and VFD drive installation, troubleshooting and maintaining electrical control panel, automatic control device (proximity switches, photoelectric, belt scale sensors, photocell, etc....).
- Assist in the design, programming, testing, and commissioning of automation systems (PLCs, HMIs, Servo drives, SCADA).
- Fault finding, troubleshooting and daily maintenance on furnace, boiler, gas generators, quenched equipment, heat exchangers, induction heat equipment and any other auxiliary equipment associated with the heat treat process according to the layout plan, blueprint/schematic drawing.
- Resolving equipment malfunctions, overhauling, repair, maintenance on pumps, fans, gearboxes, valves, blowers, compressors, brakes, and clutches….
- Perform routine maintenance on conveyor system and packaging, AC/DC drives making running adjustments to the machinery to ensure optimal performance, replace defective parts of machine, adjust clearance, alignment of moving parts using laser or DTI.
Education
Certify Siemens Programmer -
Siemens Pty
Johannesbourg01.2025
National N Diploma - Electro-Mechanical Engineering
01.2019
Millwright Red Seal - undefined
01.2016
Skills
- Expert PLC Programming (Siemens)
- SCADA system Design and Implementation
- Industrial Network Protocols (ProfNet, Profibus, Modbus, Ethernet/IP)
- HMIs Development and integration
- Robotic systems Programming and maintenance
- Data Analytics and Process Optimization
- Troubleshooting and root cause analysis
- Project Management and Team Leadership
- Machine Learning for Predictive maintenance
Accomplishments
- Reduced production downtime by 35% by implemented PLC upgrade through effective root cause analysis and automation solutions.
- Developed an automated testing framework that improves testing efficiency by 40%.
- Led a cross-functional team to streamline production processes, achieving 25% increase in output.
Timeline
Automation Engineer
LIQUIBOX FLEXIBLE Pty
01.2021 - Current
Automation technician
KOOGAN PLASTICS
01.2017 - 01.2020
Millwright Technician (Apprentice)
Xstrata Pty
01.2012 - 01.2016
Millwright Red Seal - undefined
Certify Siemens Programmer -
Siemens Pty
National N Diploma - Electro-Mechanical Engineering
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