Eugene Tafel
Quality Controller
Kathu
Summary
A detail-oriented quality controller who understands quality control in an operational setting and is skilled at conducting inspections and self-check audits of processes, equipment, materials, and worker performance. Quality-conscious and dedicated professional with a practical and organized attitude. Offering 11 years of quality control and quality management expertise in the engineering business, including direct hands-on work in the quality assurance and quality control departments, as well as a thorough understanding of general procedures.
Overview
15
15
years of professional experience
Work History
Quality Controller
Assmang Khumani Iron Ore Mine
2023.12 - Current
- Performed quality inspections on equipment and work to conform to established specifications, standards, and procedures.
- Ensure consistent maintenance, quality, and safety checks are conducted as needed on an ad hoc basis.
- Drafted technical documents such as service level agreements for off-site repairs, deviation reports, testing protocols, and trend analyses to ensure required quality.
- Report problems and concerns to management and make recommendations.
- Perform monthly maintenance on critical assets and provide accurate feedback and documentation to stakeholders.
- Comply with disciplinary and behavioral rules and procedures.
- Obtain information, check for accuracy, and request an update on the item master.
- Managed and archived quality documentation as per procedure and participated in internal and external quality audits.
- Comply with safety, health, environmental, and quality standards.
- Identify and report unsafe and hazardous situations in the work area.
- Participate in scheduled safety meetings and morning toolbox talks.
- Contribute to team performance, champion process improvements within the team, and promote best practices that led to higher overall product quality levels.
- SHERQ adherence and compliance with all engineering practices.
- Perform technical and ad hoc investigations such as equipment failure, recommendations, and reporting.
- Ensure that a business-oriented quality culture is strived for and that all work is performed in a cost-effective manner.
- Reviewed and validated quality requirements for manufacturing planning, supplier purchase orders, and engineering specifications to meet contract compliance regulations.
- Collaborated with cross-functional teams to identify areas for improvement and implement corrective actions.
- Enhanced product or equipment quality by implementing rigorous testing procedures and protocols.
- Communicated effectively across departments regarding quality-related issues or updates while working collaboratively toward shared goals of excellence in production and customer satisfaction.
- Liaise between quality control and other departments and contractors, providing project updates and consultation.
- Maintained detailed records of all inspections, tests, and audits for easy reference and management review.
- Conducting regular self-check audits to ensure compliance with industry standards.
- Reviewed technical drawings for accuracy prior to manufacturing or procurement, ensuring seamless integration into existing workflows.
- Improved quality processes for increased efficiency and effectiveness.
- Assisted in the preparation for external audits, helping the organization maintain key certifications and meet regulatory requirements.
- Evaluated supplier performance, ensuring adherence to established quality requirements, and selecting vendors based on strict evaluation criteria.
- Conducted root cause analyses on non-conforming parts to pinpoint sources of recurring errors and implement targeted solutions to mitigate future occurrences.
- Supported the development of new products by providing input on design specifications and identifying potential quality risks.
- Improved customer satisfaction by promptly addressing complaints and resolving product-related concerns.
- Ensure that the calibration of equipment and instruments is done as and when required.
- Liaised between quality control and other departments and contractors, providing project updates and consultation
- Collaborated with cross-functional teams to identify areas for improvement and implement corrective actions
- Reviewed technical drawings and blueprints for accuracy prior to production runs, ensuring seamless integration into existing workflows
- Updated quality control standards, methods, and procedures to meet compliance requirements
- Reviewed production processes and identified potential quality issues
- Spearheaded efforts to establish a company-wide culture of quality, consistently demonstrating commitment to excellence throughout all aspects of work performed
- Trained new employees on company-specific quality control procedures, fostering a culture of continuous improvement
- Managed relationships with third-party inspection service providers, coordinating schedules and leveraging expertise as needed to maintain high-quality standards throughout production cycles
- Improved customer satisfaction by promptly addressing complaints and resolving product-related concerns
- Completed supporting documentation for testing procedures, data capture forms, equipment logbooks and inventory forms
- Provided observations, took measurements, and performed tests at various stages according to quality control plan
- Inspected raw materials and finished products to verify quality and disposed items that did not meet safety requirements
- Reported problems and concerns to management
- Assisted with day-to-day operations, working efficiently and productively with all team members
- Excellent communication skills, both verbal and written
- Cultivated interpersonal skills by building positive relationships with others
- Provided professional services and support in a dynamic work environment
- Acted as a team leader in group projects, delegating tasks and providing feedback
- Learned and adapted quickly to new technology and software applications
- Completed paperwork, recognizing discrepancies and promptly addressing for resolution
- Proven ability to learn quickly and adapt to new situations
- Proved successful working within tight deadlines and a fast-paced environment
- Resolved problems, improved operations and provided exceptional service
- Demonstrated a high level of initiative and creativity while tackling difficult tasks
- Developed and maintained courteous and effective working relationships
- Managed time efficiently in order to complete all tasks within deadlines
- Developed strong communication and organizational skills through working on group projects
- Exercised leadership capabilities by successfully motivating and inspiring others
- Worked well in a team setting, providing support and guidance
- Worked effectively in fast-paced environments
- Worked flexible hours across night, weekend, and holiday shifts
- Demonstrated creativity and resourcefulness through the development of innovative solutions
- Participated in team projects, demonstrating an ability to work collaboratively and effectively
- Managed and archived quality documentation and participated in internal and external quality audits
- Assisted in the preparation for external audits, helping the organization maintain key certifications and meet regulatory requirements
- Conducted data review and followed standard practices to find solutions
- Inspected inbound and outbound products for compliance with established industry standards, company policies, and procedures
- Optimized resource allocation by prioritizing high-impact tasks in accordance with business objectives
- Drafted technical documents such as deviation reports, testing protocol and trend analyses
- Liaised with HR manager to organize and perform quality standard training for new and existing staff
- Interpreted test results by comparing to established specifications and control limits, making recommendations on appropriateness of data for release
- Evaluated quality problems and performed assessments to identify and resolve issues
- Performed routine maintenance and calibration on testing equipment
- Calibrated instruments and scales in production area and quality lab
- Followed quality standards and procedures to minimize errors and maximize customer satisfaction
- Evaluated supplier performance, ensuring adherence to established quality requirements and selecting vendors based on strict evaluation criteria
- Rejected materials, components, and finished products and documented reasons
- Improved quality processes for increased efficiency and effectiveness
- Collected and analyzed data to measure effectiveness of quality control processes
- Communicated effectively across departments regarding quality-related issues or updates while working collaboratively toward shared goals of excellence in production and customer satisfaction
- Reviewed incoming materials against specifications
Quality Controller
Babcock Ntuthuko Engineering
2016.04 - 2023.11
- Verify that the quality related activities are in accordance with the applicable specifications, codes and standards
- Coordination with the field subcontractors for all welding procedure specifications and procedures qualifications reports
- Review course and effects of defects and take remedial actions
- Coordination with third party and authorized inspection authority on quality issues and intervals.
- Review all Non - Destructive Testing reports daily.
- Witnessing of welder qualifications testing and procedures qualification testing, witnessing any remedial repair welding.
- Reviewing of the welding summery/comprehensive reports
- Monitor any Post Weld Heat Treatment on site and review the completed test reporting
- Monitor the control and issue of consumables and equipment from stores.
- Coordinate site Quality Control inspectors
- Coordinate the issue of non conformance reports through the site Quality Control Lead.
- Implement the Quality Management System on site
- Coordinate with the customers, end user representative on all quality matters
- Coordinate all receipt/receiving inspections
- Participate in the site internal and external site audits
- Compete site quality control instructions and action remedial responses
- Review the customers specification and undertake relevant training and discussions with Quality Control Inspectors
- Compile and monitor the implementation of approved Quality Control Plans
- Ensure all quality control documentation is compiled for Code Data Book
- Distribute relevant Quality Assurance and Quality Control documentation to site
- Coordinate with the site construction manager on all quality issues, participate in daily toolbox talk meetings with the Quality Control and Production personnel
- Complete site quality instructions to sub-contractors when required
- Ensure that all SHERQ procedure and instructions are adhered to.
Mechanical/Welding Quality Inspector
Babcock Ntuthuko Generation
2012.11 - 3 2016
- Quality Control on Water tube boilers and package boilers, Inspections on repairs and Modifications to Water tube and package boilers, reporting, compiling of data packs to final sign off with Authorized Inspection Authority and end user.
- Verification of approved scope of work, develop quality control plans and work packages per area
- Verify approved drawings and bill of material.
- Confirm welder qualifications for the various materials to be welded and approved Welders Procedure specifications that are selected for the work
- Evaluate all Non-Destructive Testing results and reporting, develop the data book progressively and record all weld map information to ensure no outstanding repairs exist prior to hydro-testing
- Liaise with end user representative on all interventions per Quality Control plan, and compile data book accordingly for handover.
Trainee Quality Control Inspector
Raysonics (Sasol Synfuels Welding Technologies)
2012.04 - 2012.10
- Inspection of structural steel work erection for boilers; inspection before, during and after the fabrication boilers and pipelines, including all pressure pars and equipment.
- Draft isometrics ("as built") of pipelines Inspection of tank pressure component assembly; coordination of all non-destructive testing and heat treatment capture; and monitoring of all welding and fabrication.
- Compile and evaluate code data books and required project documents in line with relevant codes and requirements.
- Liaising with the customer and the Authorized Inspection Authority to ensure that all erections adhere to project specifications and the ISO 9001 Company Quality Management System.
Semi - Skilled Boilermaker
Genrec Engineering
2009.01 - 2012.04
- Measured old structural parts or assemblies to determine dimensional requirements of replacements parts.
- Tightened or replaced bolts and gaskets to repair leaks.
- Marked reference points for columns or plates on foundations using master straightedge.
- Assembled and installed boilers, tanks and vats according to blueprints and specifications.
- Cleaned and maintained boilers and associated equipment to increase efficiency and performance level.
- Coordinated movement of materials and equipment to job sites.
- Cultivated interpersonal skills by building positive relationships with others.
- Assisted with day-to-day operations, working efficiently and productively with all team members.
- Completed paperwork, recognizing discrepancies and promptly addressing for resolution.
- Managed time efficiently in order to complete all tasks within deadlines.
- Inspected equipment and structures to determine scope of work (SOW).
- Increased workplace safety by conducting thorough inspections of boiler systems and components.
- Ensured compliance with industry regulations through diligent adherence to codes and guidelines in all tasks performed.
- Maintained compliance with all safety procedures from both client and employer.
Education
Skills
MS Office and JD Edward
Innovation and Creativity
Self Motivation
Attention to Detail
Adaptability and Flexibility
Time Management
Interpersonal Skills
Effective Communication
Teamwork and Collaboration
Problem-solving aptitude
Analytical Skills
Coy Number
10065766
Street
6780 37 Ste Laan
City
Rooisand
State
Kathu
Zip
8446
Ward
06
Province
Northern Cape
Country
South Africa
Edited Date
09/03/24
Content Summary
The contents of this document describe the relevant history of my vocation, qualifications, and personal characteristics that will hopefully convey a sense of engagement as may be deemed appropriate. My primary role has been in Quality Control/Assurance Inspector, with hands on, direct project field and workshop collaboration and interaction with the process owners, workers, third party and client representatives. Compliance in all respects is paramount, mitigating risk in all its forms being the primary objective, in achieving compliance. Customers satisfaction is essential, with this in mind it stands to reason, that customer satisfaction in a quality product, goods or service, is any organizations ultimate goal.
Classification
UNCLASSIFIED
References
- Waldo Lima, Site Lead - Quality, Babcock (Kusile), 083 398 7861
- Dawie Brits, Site QA Coordinator, Babcock (Kusile), 082 388 7989
- Clinton Samuel, QC Coordinator, Babcock (Matla), 082 796 7823
- Aneska Viviers, Senior Inspector, Sasol Synuels, 079 853 7838
- Gerard Julie, Boiler making Lead, Genrec Engineering, 082 616 2707
Accomplishments
I was a member of the Babcock Kusile Power Station team that worked an incredible 3.5 million man hours without a lost time injury.
Timeline
Quality Controller
Assmang Khumani Iron Ore Mine
2023.12 - Current
Quality Controller
Babcock Ntuthuko Engineering
2016.04 - 2023.11
Mechanical/Welding Quality Inspector
Babcock Ntuthuko Generation
2012.11 - 3 2016
Trainee Quality Control Inspector
Raysonics (Sasol Synfuels Welding Technologies)
2012.04 - 2012.10
Semi - Skilled Boilermaker
Genrec Engineering
2009.01 - 2012.04
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