Summary
Overview
Work History
Education
Skills
Accomplishments
Critical SOL (Standards of Leadership) Behaviours
Software
Timeline
Generic
Craig Anthony Pillay

Craig Anthony Pillay

Chemical Engineer | Quality & Process Improvement Specialist
DURBAN

Summary

A dedicated and results-driven Chemical Engineer with over 15 years of experience in quality management, process optimization, and operational excellence within the coatings and manufacturing industry. Proven track record of leading cross-functional teams, implementing quality systems, and driving continuous improvement initiatives to enhance product quality, safety, and operational efficiency. Skilled in problem-solving, data-driven decision-making, and stakeholder management, with a passion for fostering a culture of quality and high performance. Adept at balancing technical expertise with leadership to deliver sustainable results and drive organizational success.

Overview

16
16
years of professional experience
2030
2030
years of post-secondary education
1
1
Language

Work History

Process Engineer/Plant Chemist

Kansai Plascon
02.2009 - Current

Leadership, People, Culture & Linkage:

  • Led the Quality team at Kansai Plascon Mobeni, fostering a culture of quality and safety through Lean Manufacturing, Gemba Kaizen, and Six Sigma methodologies.
  • Served as interim Quality Manager for 5 months, ensuring seamless operations and maintaining quality standards during the manager’s absence.
  • Trained and coached manufacturing staff on new formulas, equipment, and processes, enhancing team skills and knowledge.
  • Acted as a core member of the site leadership team, aligning quality objectives with overall site goals.

Quality Systems Management:

  • Spearheaded ISO 9001 and ISO 18001 SABS audits for the past 5 years, ensuring compliance and operational excellence.
  • Implemented and maintained Unilever-aligned quality management systems (QMS) to ensure consumer safety and product quality.
  • Conducted internal audits to verify compliance with QMS and regulatory requirements.
  • Managed non-conforming materials and products, ensuring proper identification, segregation, and disposition.

Continuous Improvement & UMS:

  • Improved Operational First Time Right (FTR) from 75% to 95% through root cause analysis, cross-functional teamwork, and data-driven decision-making.
  • Reduced production dwell time by 25% by identifying improvement opportunities, conducting trials, and optimizing formulas.
  • Led structured quality improvement activities, reducing customer complaints by 18% annually through root cause analysis and formula enhancements.
  • Managed risk effectively across the QC department and other plant areas, ensuring operational continuity and safety.

Testing & Measurement:

  • Ensured quality throughout the production cycle by implementing testing programs aligned with specifications and regulatory requirements.
  • Improved laboratory safety through the implementation of Behaviour-Based Safety practices.
  • Maintained calibration and maintenance programs for inspection, measuring, and testing equipment.

HACCP, Hygiene, Cleaning:

  • Developed and implemented HACCP plans and pre-requisite programs to mitigate consumer safety risks.
  • Ensured compliance with GMP requirements and maintained hygienic controls, allergen management, and pest controls.
  • Innovation & Change Management:
  • Supported innovation trials and VIP projects, ensuring quality-related responsibilities were executed as per plan.
  • Implemented over 500 formulas into the SAP system, improving efficiency and reducing costs.

Education

BTECH - CHEMICAL ENGINEERING

DURBAN UNNIVERSITY OF TECHNOLOGY
DURBAN

MANAGEMENT DEVELOPMENT PROGRAM - undefined

UNIVERSITY OF KWA-ZULU NATAL

SAPMA Level 1 - 6 -

SOUTH AFRICAN PAINT MANUFACTURING ASSOCIATION AND TRAINING INSTITUTE
Durban, South Africa

Certificate of Competence - Advanced Project Management Incl Ms Projects

Imsimbi Training - SETA Services
On Site
04.2001 -

Skills

  • Quality Systems Management: ISO 9001, ISO 18001, HACCP, GMP, SAP QM
  • Leadership & Team Development: Coaching, training, and talent development
  • Continuous Improvement: Lean Manufacturing, Six Sigma, Gemba Kaizen
  • Problem Solving & Risk Management: Root cause analysis, 5Ys, data-driven decision-making
  • Stakeholder & Change Management: Building collaborative relationships, driving change initiatives
  • Technical Expertise: Chemical engineering, process optimization, quality control, regulatory compliance
  • Data Analysis & Reporting: Advanced Microsoft Office, SAP, quality KPIs, loss trees

Accomplishments

  • Achieved 95% First Time Right (FTR) at Kansai Plascon Mobeni, significantly improving operational efficiency.
  • Reduced costs by R1 million annually through process optimization and energy efficiency improvements.
  • Successfully reworked over R1 million worth of redundant stock annually for 5 consecutive years, minimizing waste.
  • Implemented Behaviour-Based Safety practices, enhancing laboratory safety standards.

Critical SOL (Standards of Leadership) Behaviours

  • Personal Mastery: Sets high standards for self and team, ability to optimize systems to ensure require output are met and succeeded
  • Passion for High Performance: Drives results at speed, taking accountability for execution and outcomes. Took leadership of multiple programmes and initiated projects to improve cycle time, cost reduction.
  • Talent Catalyst: Coaches and empowers teams to realize their full potential, fostering an inclusive and engaging climate. Trained production and QC staff on new processes and testing. Trained new chemists and helped them grow within the company.
  • Purpose & Service: Demonstrates humility and a service-oriented approach to leadership. Understand the needs of stakeholders and has the ability to customise systems to ensure these needs are met.
  • Consumer Love: Understands and prioritizes consumer needs in quality and product development. Engage in customer site visit to address and resolve complaints and needs.
  • Business Acumen: Delivers sustainable growth by engaging stakeholders and driving change across the system.

Software

SAP ERP

MS Office, MS Word, MS Exel, MS Projects

Manufacturing Intergrated Intelligence

PLC, SCADA Automation

Timeline

Process Engineer/Plant Chemist

Kansai Plascon
02.2009 - Current

Certificate of Competence - Advanced Project Management Incl Ms Projects

Imsimbi Training - SETA Services
04.2001 -

MANAGEMENT DEVELOPMENT PROGRAM - undefined

UNIVERSITY OF KWA-ZULU NATAL

BTECH - CHEMICAL ENGINEERING

DURBAN UNNIVERSITY OF TECHNOLOGY

SAPMA Level 1 - 6 -

SOUTH AFRICAN PAINT MANUFACTURING ASSOCIATION AND TRAINING INSTITUTE
Craig Anthony PillayChemical Engineer | Quality & Process Improvement Specialist