Ø Document, manage and control QM plan TO ISO 9000 and TS 16949 standards
Ø Compile, collate and submit quarterly quality data for Quarterly board meetings
Ø External certification body Audit involvement for Annual audits on all three Management standards
Ø Generate, control and auditing of Operating control procedures, Process control procedures and Work Instructions in use
Ø Internal auditing on processes and external audits on existing and prospective suppliers to TS 16949 and ISO 9000 standards
Ø Recording and management of Supplier Quality performance for feedback to Quarterly Board meetings
Ø Continuous communication and feedback with Middle and Top management on Quality performance and follow-up actions
Ø Customer complaints investigation and feedback on quality issues
Ø Compilation and management of ISO/TS Core Tools in production
Initiation of, control of, and follow-through on issues requiring 8D, FMEA, and APQP for corrective actions.
Editing and administrative control of OEE, MRS, and QDAS software to monitor productivity levels, gather scrap figures, and rework figures, as well as allocation of access to employees.
Perform 3D measurement on parts as per production process control and new parts development to OEM drawing requirements.
Ø Metallurgical evaluation and report writing on production defects detected during production on Aluminium products
Ø Gauge management and calibration control of all gauges on premises
Ø Ensuring that non-conformances are closed effectively and preventative measures implemented and documented
Ø Instruction and new employees induction on company procedures
Ø Document, manage and control QM plan TO ISO 9000 and TS 16949 standards
Ø Compile, collate and submit quarterly quality data for Quarterly board meetings
Ø External certification body Audit involvement for Annual audits on all three Management standards
Ø Generate, control and auditing of Operating control procedures, Process control procedures and Work Instructions in use
Ø Internal auditing on processes and external audits on existing and prospective suppliers to TS 16949 and ISO 9000 standards
Ø Recording and management of Supplier Quality performance for feedback to Quarterly Board meetings
Ø Continuous communication and feedback with Middle and Top management on Quality performance and follow-up actions
Ø Customer complaints investigation and feedback on quality issues
Ø Compilation and management of ISO/TS Core Tools in production
Ø Initiation of and control and follow through on issues requiring 8D,FMEA, APQP for corrective actions
Ø Editing and administrative control of OEE, MRS and QDAS software to monitor productivity levels, gather scrap figures and rework figures as well as allocation of access to employees
Ø Perform 3D measurement on parts as per production process control and new parts development to OEM drawing requirements
Ø Metallurgical evaluation and report writing on production defects detected during production on Aluminium products
Ø Gauge management and calibration control of all gauges on premises
Ø Ensuring that non-conformances are closed effectively and preventative measures implemented and documented
Ø Instruction and new employees induction on company procedures
Ø Proficiency in the use and calibration of all measuring equipment in use in production
Ø Product Quality Evaluations, dimensional and metallurgical assessments
Ø Internal Process Audits in accordance with Annual Auditplan
Ø Special Process Control support ,final acceptance on quality acceptance and signoff
Ø Product Manufacturing Specification (PMS) training to shop floor personnel
Ø Create, update, edit and manage all quality, environmental, plant related machine, work instructions, procedures, forms and stationery on the Lotus Notes QNova databases as per instructions from the General Manager, SHEQ Manager and other stakeholders/process owners
Ø Supplier and Third Party Audits on IS0 9001,ISO 14000 and OHSAS 18000 requirements.
Ø Manage Corrective, Preventative action System –QNOVA database
Ø Statistical Process Control tools implementation
Ø Control and Purchasing of Calibration Equipment for entire plant
Ø In-house Calibration and record-keeping on designated gauges/instruments
Ø Claims and Complaint report initiation on local and Export products including physical preparation and failure report procedures to determine root cause(s)
Ø Continuous improvement project implementation and monitoring
Ø Project Manage Parent company initiatives for RSA markets and acting as technical liasson for China manufacturing plant set-up on steel quality queries
Ø Manage and update Quarterly Quality System Review Meetings and Environmental System Review meeting minutes and plant information
Ø Technical report writing on process/product queries with local end external customers
Ø Supervisory control of Laboratory Assistant and Final inspectors in production
Ø Induction and instrumentation training on Quality and Plant specific presentation for new employees
Ø Inspection and qualification of welding pipes for drill pipes plant and submission of reports to OEM in Canada
Ø Incoming raw material acceptance with regard to material specifications, dimensions and
metallurgical conformance to requirements
Ø 3D measurements on products to measure conformity to drawing specifications