Athenkosi Mangunga
Industrial Engineering Bachelors
KwaDukuza
Summary
Diligent, creative, and agile engineering professional eager to thrive in a dynamic work environment where expertise and experience drive organizational success. A consistent and trustworthy approach to tasks fosters a strong foundation for collaboration and innovation.
Quick adaptability and a commitment to continuous learning. A passion for problem-solving and a proactive mindset. I am
Proactive Production Manager successful at anticipating needs and making adjustments to schedules, materials and workflow. Ready to bring expertise to company needing hands-on, knowledgeable and resourceful leader.
Production management professional knowledgeable about allocating resources, optimizing production and increasing output with hands-on and dedicated approach. Articulate and professional problem-solver with good relationship-building abilities. Proficient in planning and implementing innovative production strategies.
Overview
12
12
years of professional experience
Work History
Production Manager
Hesto Harnesses
KwaDukuza
12.2022 - Current
- Resolved issues quickly to maintain productivity goals.
- Managed internal operational standards and productivity targets.
- Standardized production procedures, job roles, and quality assurance guidelines.
- Increased overall productivity by identifying bottlenecks in the production process and proposing effective solutions.
- Managed continuous improvement initiatives to drive gains in quality, flow, and output.
- Conducted root cause analysis on production issues, devising corrective actions to prevent recurrence.
- Reduced waste and material costs by optimizing resource allocation and inventory management.
- Monitored team budgets to keep projects on task and avoid waste.
- Managed multiple projects concurrently, ensuring timely completion and meeting budget constraints.
- Enhanced production efficiency by streamlining processes and implementing lean manufacturing techniques.
- Estimated labor requirements to support anticipated workload.
- Optimized supply chain logistics, ensuring timely delivery of raw materials and finished goods.
Process Engineering Group Leader
Hesto Harnesses
KwaDukuza
05.2020 - 12.2022
- Overseeing and assessing existing workflows.
- Ensuring supplier compliance.
- Driving systematic problem solving and process improvement plans.
- Write reports and present progress at project meetings.
- Ensures that all engineering systems & processes are operating in accordance with standards and procedures.
- Assigning and tracking progress of tasks.
- Preparation of production concept at launch of each project.
- Ensuring calculations of labour force per project is withing budgeted projections.
- Determines facility and equipment requirements for new projects.
- Coordinates HVPT on lines and record results.
- Compile capacity study reports for the customer
- Partnered with R & D team on new projects
- Partners with CAD draughtsman to design facilities
- Comply with project milestones and metrics
- Provide support in Start-ups and commissioning requirements
- Create packaging specifications for product
- Create work instructions on product preservation
- Creates tools which the Junior Engineers can utilize to allocate workload
- Conducting risk analysis for Process and product engineering
- Coaching and mentoring Industrial/ Junior Process engineers
Process Engineer
Hesto Harnesses
KwaDukuza
11.2018 - 04.2020
- Optimizing productivity by designing, implementing, and testing new procedures
- Participating in quality programs such as IATF, APQP, ROOT CAUSE analysis.
- Improved team morale and productivity by introducing system of regular feedback and recognition.
- Conducted detailed analysis on manufacturing workflows to identify bottlenecks and implement corrective actions.
- Developed and delivered training programs for new employees, significantly reducing ramp-up time.
- Analyzed production data to predict trends and adjust strategies accordingly.
- Optimized production processes, resulting in increased efficiency and reduced waste.
- Evaluated safety processes and procedures to check safety of working conditions.
Development CAD Draughtsman
Hesto Harnesses
KwaDukuza
05.2016 - 11.2018
- Preparing Plant layouts.
- Design facilities (jig boards).
- Interpretation and conversion of customer drawings into local language.
- Re-engineering of Outsourced jig board facilities.
- Create Engineering drawing for the Manufacture of tooling.
- Preparing process drawings.
Industrial Engineering Trainee
Hesto harnesses – Automotive wiring harness manufacturer
KwaDukuza
08.2015 - 05.2016
- Enhanced project efficiency by streamlining processes and implementing innovative engineering solutions.
- Gained hands-on experience with various engineering tools and software packages, increasing versatility and adaptability in diverse work environments.
- Contributed to the development of safety protocols, ensuring a secure working environment for all team members.
- Supported senior engineers in managing complex projects, enhancing problem-solving skills and gaining invaluable industry knowledge.
- Improved product reliability by conducting rigorous testing and making necessary design modifications.
- Conducted thorough analysis of systems, identifying areas for improvement and implementing corrective measures.
- Developed new product designs, resulting in increased functionality and improved user experience.
- Implemented cost-saving initiatives by analyzing materials usage and suggesting alternative options where appropriate.
- Performed complex calculations to analyze and optimize engineering processes.
Industrial Engineering Intern
Microfinish – Automotive Valve Manufacturer
KwaDukuza
05.2014 - 08.2014
- Balance production lines using time and motion studies, develop accurate operations measurement standards to minimize non-value-adding time and reduce costs for valve production. Monitored and analysed workflow, processes, procedures, identifying and resolving bottlenecks to maximise efficiency.
- Selected contributions
- Completed machine’s production studies and targeted specific areas, applying Pareto analysis to address bottlenecks.
- Completed line balancing exercises, improving line productivity and efficiency, applying lean principles, and data analysis to develop solutions to mitigate risks.
- Developed standard operating procedures for various production tasks, ensuring consistent performance across all shifts.
- Conducted capacity planning studies to ensure sufficient resources were available for ongoing projects and future growth opportunities.
- Contributed to increased plant efficiency through careful analysis of workstations and material flow patterns.
- Assisted in the reduction of manufacturing waste by conducting time and motion studies on assembly lines.
- Utilized statistical process control techniques to monitor and maintain optimal levels of product quality during production runs.
Education
Bachelor’s Degree - Industrial Engineering, System Dynamics, Production Technology, Production Simulation, Industrial Leadership
Durban University of Technology
Durban University Of Technology01.2018
National Diploma - Industrial Engineering, Mechanical Manufacturing Engineering, Production Engineering, Engineering Work Study
Durban University of Technology
Durban University Of Technology01.2016
N3 Electrical Engineering Studies - Engineering
Vuselela FET
Vuselela FET01.2011
Matric -
Vulindlela Com-Tech
Vulindlela Com Tech01.2010
Skills
Microsoft office
Continuous Improvement
Project Management
Lean manufacturing
Production line Management
Leadership
References
- Inder, Durgapershad, Program Manager, 079 327 6993, Hesto Harnesses
- Lindokuhle, Dlamini, Snr Manufacturing Manager, 068 659 9720
- Zakhele, Mathebula, Process Manager, 072 278 5814, Hesto Harnesses
Timeline
Production Manager
Hesto Harnesses
12.2022 - Current
Process Engineering Group Leader
Hesto Harnesses
05.2020 - 12.2022
Process Engineer
Hesto Harnesses
11.2018 - 04.2020
Development CAD Draughtsman
Hesto Harnesses
05.2016 - 11.2018
Industrial Engineering Trainee
Hesto harnesses – Automotive wiring harness manufacturer
08.2015 - 05.2016
Industrial Engineering Intern
Microfinish – Automotive Valve Manufacturer
05.2014 - 08.2014
Bachelor’s Degree - Industrial Engineering, System Dynamics, Production Technology, Production Simulation, Industrial Leadership
Durban University of Technology
National Diploma - Industrial Engineering, Mechanical Manufacturing Engineering, Production Engineering, Engineering Work Study
Durban University of Technology
N3 Electrical Engineering Studies - Engineering
Vuselela FET
Matric -
Vulindlela Com-Tech
Additional Skills & Qualifications
- Leadership Development Program
- Multi-tasking and observational skills
- Quality Customer service program
- Emotional Intelligence program
- Quality Core tools certified
- Risk Analysis Certified
- Shopfloor Gemba Leadership