AutoCAD and Autodesk Inventor
ANDREW MAWONDO
Quality Control And Process Engineer
Johannesburg, Gauteng
Summary
Dedicated Quality Control and Process Engineer with technical expertise and analytical skills to ensure product quality and efficiency in manufacturing processes. Background in engineering principles and quality assurance methodologies, committed to optimizing production processes while maintaining adherence to industry regulations. Hands-on involvement in quality control inspections, data analysis, and process improvement initiatives, with a keen eye for detail. Excellent communication skills to collaborate effectively with cross-functional teams and convey technical information clearly. Passionate about quality control and process engineering, committed to ensuring the success of manufacturing operations through meticulous attention to detail and proactive problem-solving.
Overview
29
29
years of professional experience
7
7
years of post-secondary education
2
2
Certificates
2
2
Languages
Work History
QUALITY ENGINEER
VOITH TURBO
Germiston, Gauteng
01.2022 - Current
- Improved customer satisfaction levels with timely resolution of non-conformance issues and effective corrective actions.
- Contributed to root cause analysis to determine core reason for failures and errors.
- Conducted detailed audits to ensure adherence to ISO 9001 standards, maintaining a high level of compliance throughout the organization.
- Developed action plan for company certification using ISO 9000 standard knowledge.
- Enhanced product quality by implementing rigorous inspection procedures and conducting thorough root cause analysis.
- Developed inspection plans based on design specifications, ensuring all critical dimensions and performance criteria were verified throughout the manufacturing process.
- Developed high-quality engineering designs and plans to meet industry standards.
- Developed and implemented procedures to verify compliance with engineering standards.
- Developed and maintained relationships with suppliers to facilitate quality and timely delivery of materials.
- Assisted in developing cost-effective solutions to engineering problems.
- Developed comprehensive engineering documents for all projects.
- Implemented new strategies to reduce costs and improve efficiency of engineering team.
- Trained and mentored junior engineers, providing guidance and direction.
- Analyzed and interpreted data to identify trends and recommend improvements.
- Analyzed and interpreted customer requirements to develop engineering solutions.
- Conducted technical evaluations of engineering designs and test results.
QUALITY CONTROL AND PROCESS ENGINEERING TECHNICIAN
VOITH TURBO
01.2015 - 12.2021
- Inspecting incoming parts for quality assurance
- Addressing external non-compliance reports related to suppliers
- Managing internal non-compliance reports
- Handling customer non-compliance reports
- Compiling data books for customers
- Generating certificates of conformity
- Utilizing problem-solving techniques such as the 5 Whys and fishbone diagrams
- Designing drawings to enhance production processes
- Conducting 5S shop floor audits
- Conducting lean manufacturing shop floor audits
- Conducting audits on production processes
- Hosting auditors for painting and torque tightening
- Hoisting auditors for ISO 9000
- Writing reports on failure assessments
- Addressing process engineering challenges
- Writing and revising standard operating procedures (SOPs)
- Writing and revising work instructions (WIs)
- Writing and revising failure mode and effects analysis (FMEA)
- Managing inspections for incoming customer goods
- Researched new technologies related to mechanical engineering to improve designs and processes.
- Coordinated with other engineering professionals to coordinate operation of mechanical systems.
- Wrote work orders and parts fabrication requests.
- Used computer-aided design (CAD) software to create detailed drawings and schematics of mechanical systems.
- Collected and analyzed data to identify trends and develop solutions to existing mechanical problems.
- Performed in-depth troubleshooting to diagnose and resolve range of mechanical failures.
- Developed and coordinated effective predictive, preventive, and corrective maintenance approaches.
- Coordinated installation of systems, machinery, and components.
- Performed troubleshooting, diagnosis, and repair of [Type] equipment.
- Conducted root cause analysis to identify source of mechanical system malfunctions.
- Trained and supervised mechanical engineering technicians in installation and maintenance of equipment.
- Prepared reports and documentation for mechanical systems and processes.
- Frequently diagnosed mechanical problems and determined how to correct issues.
- Collaborated with coworkers, discussing assembly, and needed product adjustments.
- Followed optimum preventative maintenance plans for complex mechanical systems.
- Operated variety of tools and equipment to complete mechanical repairs.
- Implemented preventive maintenance measures to decrease emergent issues.
- Inspected and tested equipment, machinery and components to diagnose issues, recognize defects, and determine appropriate repairs.
- Identified mechanical problems and determined best solutions for correction.
- Managed third-party contractors, inspecting completed work and ongoing efforts to confirm quality and adherence to prescribed guidelines.
- Interfaced with area teams to verify application of technical details.
- Created process simulations to test operational outcomes without causing service disruptions.
- Met weekly with team members to discuss project implementations and alleviate any issues.
- Coached newly hired employees and interns while observing progress and delegating tasks.
- Provided technical assistance to production team when issues arose.
- Reviewed processes, identifying areas requiring improvement.
- Developed documentation, diagrams, and specifications to meet project requirements and regulatory standards.
- Conducted routine tests on products, ensuring compliance with industry standards and specifications.
- Supported process improvement initiatives by collecting data, analyzing trends, and recommending actionable solutions.
- Assisted in the design of custom tooling and fixtures for improved manufacturing capabilities.
- Conducted root cause analysis to identify, prioritize and eliminate process losses.
- Troubleshot equipment malfunctions, quickly identifying issues and minimizing disruption to production schedules.
- Evaluated new technologies for their potential implementation into existing processes to improve workflow efficiencies.
- Actively participated in regular team meetings providing input on process improvements, project progress updates and discussing challenges faced during daily operations.
- Enhanced product quality by identifying root causes of defects and implementing corrective actions.
- Scheduled preventive maintenance activities for critical equipment to minimize potential downtime impacts on production goals.
- Participated in Lean Manufacturing projects, targeting waste reduction and cost savings opportunities.
- Ensured adherence to all safety protocols within the workplace, reducing the risk of accidents and injuries.
- Reduced production downtime with regular equipment maintenance and timely repairs.
- Communicated effectively with team members to address concerns, share best practices, and maintain open channels for feedback.
- Consistently worked towards meeting or exceeding established production targets through effective planning and coordination efforts.
DESIGNER / DRAUGHTSMAN (AUTOCAD/INVERTER)
VOITH TURBO SOUTH AFRICA
03.2012 - 12.2014
- Produce accurate and detailed technical drawings, blueprints, and schematics based on project specifications and requirements.
- Work closely with engineers, and other team members to understand project objectives and incorporate design changes as necessary.
- Review and revise drawings to correct errors or discrepancies and ensure they comply with relevant codes and standards.
- Organize and maintain a comprehensive record of drawings, revisions, and project-related documents.
FLUID COUPLING & PUMP FITTER
VOITH TURBO SOUTH AFRICA
10.2008 - 09.2012
- Grindex Pump Solutions
- Metador and El Metador Pump Systems
- Robot Pump Technologies
- Voith Hydraulic High-Pressure Pump Services
- Diagnostic Assessments and Repair Services
- Stripping, Fault Finding, Quotations for Required Parts, and Assembly
- Communication Coordination with Sweden and Germany for Parts and Drawings
- Handling TV couplings ranging from 366 mm up to 1166 mm
- Specializing in SCR Fluid Drive couplings
- Expertise in SVN / SVNK / SVNKL couplings
- Proficient in stripping, fault finding, and diagnosing issues
- Providing quotations for required parts
- Skilled in assembling couplings for optimal performance
- Reduce disassembly and cleaning time for SCR fluid drive couplings from 5 days to just 1 day.
CONTRACT MAINTENANCE FITTER / MACHINIST
SIMBA (PTY) (LTD) ISANDO
11.2006 - 09.2008
- Maintenance tasks for the palletizing section encompass a variety of equipment, including chain conveyors, roller and slat chain conveyors, hydraulics, and pneumatics equipment.
- Additionally, maintenance for box stackers and automatic rapping machines.
- In the process plant, maintenance activities involved the upkeep of bulk handling plant machinery, Komen Kuin destoners, Friars, Marlen, and Schaaf extruders, auto-halvers, pillar and seasoning rollers, Casa Herrera ovens, and millstones.
- Maintenance of pumps and valves was also essential.
- In the packaging plant, maintenance tasks included ensuring the proper functioning of Ishida pack machines, bag makers such as Woodman Gemini 2, Compaq 2, and Wright KMG vibrators, as well as SIAT box sealers.
- Additionally, Markem printers needed maintenance to ensure their optimal performance in bullet forms.
- Increased palletizing department plant availability from below 50% to above 90%
MAINTENANCE FITTER (MAINTENANCE SUPERVISOR 2004-2006)
BORDER TIMBERS SHEBA SAWMILL, MUTARE, ZIMBABWE
07.2002 - 09.2006
- Performing maintenance on U74 and U56 frame sawmill machines, circular sawmill machines, VK16 and VK24 debarked machines, shell boilers, water tube boilers, pumps, and conveyors.
- Supervisor duties include delegating maintenance tasks to fitters, carpenters, electricians, welders, builders, plumbers, and oilmen. This entails executing planned maintenance schedules, as well as ordering and expediting spares.
- Implemented both scheduled and planned maintenance.
MAINTENANCE FITTER
PG ZIMBOARD MUTARE (ZIMBABWE)
01.1996 - 06.2002
- Maintenance on 30 Bar Composite Boiler
- Maintenance on Chip Board Machines
- Maintenance on Fibre Board manufacturing machines
- Maintenance on Chair and Door manufacturing machines
- Maintenance on 300 & 250 bar hydraulic Presses
- Maintenance on Pneumatic Tables
- Maintenance on K Sander machines
- Maintenance on various types of pumps
- Maintenance on gearboxes
- Maintenance on 13 & 16HK Overhead Cranes
- Maintenance on fans
- Maintenance on conveyer blowers
- Maintenance on compressors
- Improved boiler plant availability from approximately 80% to over 95%.
Education
Honours - Mechanical Engineering
UNISA
01.2023 - Current
Quality & Mechanical Engineering
TUV
Vereeniging, South Africa 04.2022 - 12.2022
National Diploma - Mechanical Engineering
UNISA
01.2017 - 12.2017
Apprentice Fitter / Machinist - undefined
MUTARE TECHNICAL COLLEGE
01.1995 - 12.1995
Cambridge Advanced Level - undefined
MUREHWA HIGH SCHOOL
01.1990 - 12.1990
Cambridge Ordinary Level - undefined
HARTZELL HIGH SCHOOL
01.1988 - 12.1988
Skills
Ethical and Professional Conduct
undefinedAffiliations
- ECSA (Engineering Council of South Africa)
- IPET (The Institute of Professional Engineering Technologists)
Personal Information
- Gender: Male
- Nationality: Zimbabwean
Other Courses
- Basic electrics & PLC
- Basic rigging and slinging
- 7 tonne fork lift & 1.5tonne reach lift truck driver's licenses
- Overhead crane license (code c30r)
- Tic & arc welding
- Hydraulics & pneumatics
- First aid level 3
- Bearing advanced course
- Torque tightening
- Assertiveness skills training
- Quality control training
- Technical report writing
- Bearing damage analysis
- Lean manufacturing
- Introduction to measurement
- Method validation
- Welding quality control (NDT Level 2)
- Code 10 driver's license
Accomplishments
- Collaborated with a team of 6 in the development of an Transport Management App
- Documented and resolved the Speed Switch Project which led to the improved production of 5 Speed Switches a day. And reduced from 9 people to only 3.
- Optimized the phosphate machine and saved over R250K a year.
- Used an excel spreadsheet to monitor incoming inspections and calibrations
Software
Certification
Lead Auditor 9001:2015
Interests
Electronics
Electronics
Electronics and Electrical. Made a spreadsheet of all the electrical stators used in the company.
Made a list of stators that are interchangeable hence this has reduced inventory levels
Timeline
Honours - Mechanical Engineering
UNISA
01.2023 - Current
Quality & Mechanical Engineering
TUV
04.2022 - 12.2022
QUALITY ENGINEER
VOITH TURBO
01.2022 - Current
National Diploma - Mechanical Engineering
UNISA
01.2017 - 12.2017
QUALITY CONTROL AND PROCESS ENGINEERING TECHNICIAN
VOITH TURBO
01.2015 - 12.2021
DESIGNER / DRAUGHTSMAN (AUTOCAD/INVERTER)
VOITH TURBO SOUTH AFRICA
03.2012 - 12.2014
FLUID COUPLING & PUMP FITTER
VOITH TURBO SOUTH AFRICA
10.2008 - 09.2012
CONTRACT MAINTENANCE FITTER / MACHINIST
SIMBA (PTY) (LTD) ISANDO
11.2006 - 09.2008
MAINTENANCE FITTER (MAINTENANCE SUPERVISOR 2004-2006)
BORDER TIMBERS SHEBA SAWMILL, MUTARE, ZIMBABWE
07.2002 - 09.2006
MAINTENANCE FITTER
PG ZIMBOARD MUTARE (ZIMBABWE)
01.1996 - 06.2002
Apprentice Fitter / Machinist - undefined
MUTARE TECHNICAL COLLEGE
01.1995 - 12.1995
Cambridge Advanced Level - undefined
MUREHWA HIGH SCHOOL
01.1990 - 12.1990
Cambridge Ordinary Level - undefined
HARTZELL HIGH SCHOOL
01.1988 - 12.1988
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