Aashish Moonilal

Process Engineer

Toyota Boshoku South Africa

Durban

04.2023 - Current

Proficient in optimizing injection pressure, chemical and mold temperatures, and pouring patterns for high-quality polyurethane foam production.
Conducting root cause analysis to identify and rectify defects, ensuring excellent product quality.
Involved in the strategic planning and creation process for upcoming projects. [New Model]
Initiate and oversee process capability studies to determine the most effective product rationalization on production lines (PQ Chart, Capacity Studies).
Develop and implement adjustments in operating procedures to enhance safety standards, and promote a safety-first mindset.
Increased productivity by refining workflows, conducting time studies, and balancing production lines.
Streamlined workflow processes, resulting in a 10% performance improvement.
Reduced machine downtime by 28% through kaizen (continuous improvement) activities.
Developed technical documents, such as work instructions, PM check sheets, and specification sheets.
Achieved first place in the international Toyota Quality Control Circle event in Japan, 2024, aimed at reducing internal defects and manufacturing costs.
Collaborated with senior engineers on projects, and offered insight.
Reduced over-processing in operations, resulting in increased employee morale.
Adhered to safety procedures and good housekeeping standards by having a safety-first mindset and following the principles of 5S.
Compiled documents using Toyota A3 format for managerial communication.
Identified trends from data analysis and recommended optimization strategies.
Developed and maintained strong relationships with suppliers and international affiliates to facilitate continuous improvement.